Highly alkali-stable cationic polymers and their preparation methods and applications

Patent metadata

Field	Value
Publication number	US-2024317902-A1
Application number	US-202418652840-A
Country	US
Kind code	A1
Filing date	May 2, 2024
Priority date	Nov 6, 2023
Publication date	Sep 26, 2024
Grant date	—

Abstract

The present invention discloses a preparation method of highly alkali-stable cationic polymers, including the following steps: placing a polymerization mixture comprising 1-R1-3-piperidinone or its salts or hydrate thereof and arene monomers in a first organic solvent, performing catalytic polycondensation by adding organic strong acids, and obtaining a polymer dispersion with piperidine moieties; slowly dropping the dispersion of the polymer with piperidine moieties into a first precipitant, and obtaining a polymer powder with piperidine moieties after drying; dissolving the polymer powder with piperidine moieties of in a second organic solvent, after adding the quaternization reagent, obtaining a cationic polymer solution. The cationic polymers prepared by the above steps can greatly improve its alkaline stability by adjusting the connection position between the piperidinium group and the arylene units, it can be used in applications such as, for example, anion exchange membranes and catalyst layer binders, featuring with outstanding alkaline stability.

First claim

What is claimed is:

1 . A preparation method of highly alkali-stable cationic polymers, comprising the following steps:
s1. placing a polymerization compound mixture comprising 1-R 1 -3-piperidinone or its salts or hydrate thereof and arenes in a first organic solvent, performing catalytic polycondensation by adding organic strong acids, performing the reaction at −20-100° C. for 0.1-200 h, and obtaining a polymer dispersion comprising the piperidine moieties; in s1, 1-R 1 -3-piperidinone having the following formula:

R 1 is independently selected from H, C 1-20 -hydrocarbyl;
in s1, arenes having one or more of the following structures:

s2. slowly dropping the polymer dispersion from s1 with piperidine moieties into a first precipitant, filtering and washing the obtained fibrous polymer, and obtaining a polymer powder with piperidine moieties after vacuum drying;
s3. dissolving the polymer powder from s2 with piperidine moieties in a second organic solvent, then adding the quaternization reagent, obtaining a cationic polymer solution after a quaternization reaction at 0-100° C. for 0.1-200 h;
the quaternization reagents are dimethyl sulfate or halogenated hydrocarbons comprising 1 to 20 C atoms;
s4. slowly adding the cationic polymer solution from s3 to a second precipitant, and obtaining a cationic polymer powder by filtration and drying;
s5. immersing the cationic polymer powder from s4 in a solution containing other types of counterions for ion exchanging to obtain a cationic polymer containing other types of counterions.

2 . The preparation method of highly alkali-stable cationic polymers according to claim 1 , wherein in s1, the polymerization mixture also comprises carbonyl monomers, which are one or more of the following formulas,

wherein, R 2 is a hydrocarbyl or halogenated hydrocarbyl;
R 3 is independently selected from H, C 1-20 -hydrocarbyl;
R 4 is an aryl, and the aryl is optionally substituted with halide and/or nitro and/or cyano.

3 . The preparation method of highly alkali-stable cationic polymers according to claim 1 , wherein in s1, the first organic reagent is one or more of dichloromethane, chloroform, carbon tetrachloride, dichloroethane, nitromethane, and nitrobenzene.
the organic strong acid is at least one of methanesulfonic acid, trifluoromethanesulfonic acid, and trifluoroacetic acid.

4 . The preparation method of highly alkali-stable cationic polymers according to claim 1 , wherein in s3, the second organic reagent is at least one of the polar aprotic solvents comprising dimethyl sulfoxide, N-methylpyrrolidone, N,N-dimethylacetamide, and N,N-dimethylformamide.

5 . The preparation method of highly alkali-stable cationic polymers according to claim 1 , wherein highly alkali-stable cationic polymers are prepared.

6 . An application of highly alkali-stable cationic polymers according to claim 5 , wherein highly alkali-stable cationic polymers are used in anion exchange membranes or catalyst layer binders.

7 . The application according to claim 6 , wherein the preparation method of anion exchange membranes is that the alkali-stable cationic polymer is dissolved in a third organic solvent to obtain a cationic polymer solution, which is coated on the matrix, then the third organic solvent is removed by drying, and the anion exchange membrane is obtained through being peeled the matrix.

8 . The application according to claim 6 , wherein the preparation method of the catalyst layer binders is to dissolve or disperse the highly alkali-stable cationic polymers in a fourth organic solvent to obtain a solution or dispersion of the catalyst layer binders, the solution or dispersion of the catalyst layer binder is evenly mixed with the catalyst to obtain the slurry of the cationic polymer as the catalyst layer binder.

9 . The preparation method of highly alkali-stable cationic polymers according to claim 2 , wherein highly alkali-stable cationic polymers are prepared.

10 . The preparation method of highly alkali-stable cationic polymers according to claim 3 , wherein highly alkali-stable cationic polymers are prepared.

11 . The preparation method of highly alkali-stable cationic polymers according to claim 4 , wherein highly alkali-stable cationic polymers are prepared.

Assignees

• Univ Hefei Technology
• Anqing Polyrocks Tech Research Co Ltd

Inventors

• Wei Haibing
• Wang Tao
• Zhu Hongfang
• Liang Yatao
• Xu Ming
• Chen Duoying
• Ding Yunsheng

Classifications

• C08F26/06

  by a heterocyclic ring containing nitrogen · CPC title

• B01J37/0009 Primary

  Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst · CPC title

• Y02E60/50

  Fuel cells · CPC title

• C08J2361/18

  Condensation polymers of aldehydes or ketones with aromatic hydrocarbons or their halogen derivatives only · CPC title

• C09J161/18

  Condensation polymers of aldehydes or ketones with aromatic hydrocarbons or their halogen derivatives only · CPC title