Membrane-based alkali metal salt precipitation

Patent metadata

Field	Value
Publication number	US-2024309520-A1
Application number	US-202318122599-A
Country	US
Kind code	A1
Filing date	Mar 16, 2023
Priority date	Mar 16, 2023
Publication date	Sep 19, 2024
Grant date	—

Abstract

The presently disclosed concepts relate to improved techniques for critical mineral extraction, purification, precipitation, ion exchange, and metal production using a solid electrolyte membrane. By using a solid electrolyte embedded in a matrix, alkali metal (such as lithium) can be more effectively separated from feed solutions. Additionally, energy used to initially extract critical minerals from a feed solution may be stored as electrochemical energy, which in turn, may be discharged when critical minerals are depleted from the electrode. This discharged energy may therefore be reclaimed and reused to extract additional critical minerals.

First claim

What is claimed is:

1 . An alkali metal salt precipitation system, comprising:
an anode; a cathode, wherein the anode is configured for oxidation and the cathode is configured for reduction, and wherein migration of a predetermined alkali metal ion through an ion-selective solid electrolyte membrane is driven by a current across the anode and the cathode, wherein the ion-selective solid electrolyte membrane is selectively permeable to the predetermined alkali metal ion; at least one active material; a precursor solution comprising the predetermined metal ion, wherein the precursor solution is at a first solubility of an alkali metal salt; and a second solution comprising the predetermined metal ion, wherein the second solution is at a second solubility of the alkali metal salt which causes the migrated predetermined metal ion to precipitate.

2 . The alkali metal salt precipitation system of claim 1 , wherein the precursor solution includes at least one of LiOH, LiCL, or Li 2 CO 3 .

3 . The alkali metal salt precipitation system of claim 2 , wherein the LiOH is insoluble in the second solution.

4 . The alkali metal salt precipitation system of claim 1 , wherein the first solubility is higher than the second solubility.

5 . The alkali metal salt precipitation system of claim 1 , wherein the precursor solution includes one or more buffers.

6 . The alkali metal salt precipitation system of claim 5 , wherein the one or more buffers include at least one of HCO 3 − or CO 3 2− .

7 . The alkali metal salt precipitation system of claim 5 , wherein the one or more buffers are used to protect the ion-selective solid electrolyte membrane.

8 . The alkali metal salt precipitation system of claim 1 , wherein the migrated predetermined metal ion is Li+.

9 . The alkali metal salt precipitation system of claim 8 , wherein the second solution comprises at least one LiOH precipitate.

10 . The alkali metal salt precipitation system of claim 9 , wherein the second solution comprises H 2 O, wherein the H 2 O is configured to facilitate the LiOH precipitate formation.

11 . The alkali metal salt precipitation system of claim 9 , wherein the H 2 O functions as a reagent.

12 . The alkali metal salt precipitation system of claim 1 , wherein the second solution comprises at least one ether.

13 . The alkali metal salt precipitation system of claim 1 , wherein the precursor solution includes an electroactive solute.

14 . The alkali metal salt precipitation system of claim 1 , wherein the cathode and the anode each include an electronically conductive substrate made of at least one of: graphite, CNO, graphene, Pt, Au, Ag, Ti, Cu, Al, or stainless steel.

15 . The alkali metal salt precipitation system of claim 1 , wherein the at least one active material comprises an electrode slurry casted on a current collector.

16 . The alkali metal salt precipitation system of claim 1 , wherein the cathode includes a catalyst electrically coupled with an electrically conductive substrate of the cathode.

17 . The alkali metal salt precipitation system of claim 1 , wherein the anode includes a catalyst electrically coupled with an electrically conductive substrate of the anode.

18 . The alkali metal salt precipitation system of claim 1 , wherein input energy used to migrate the predetermined metal ion is saved and recovered, at least in part, as electrochemical energy of the migrated predetermined metal ion at the cathode.

19 . The alkali metal salt precipitation system of claim 18 , wherein the input energy corresponds with an electric charge process and the electrochemical energy corresponds with an electric discharge process.

20 . The alkali metal salt precipitation system of claim 18 , wherein the recovery of the input energy reduces a carbon footprint of a manufacturing facility.

Assignees

• Lyten Inc

Inventors

• Baucom Jesse
• Kolli Sanjeev

Classifications

• C01D15/02

  Oxides; Hydroxides · CPC title

• C25B13/02

  characterised by shape or form · CPC title

• C25B1/16

  Hydroxides (by simultaneous production of alkali metal hydroxides and chlorine, oxyacids or salts of chlorine C25B1/34) · CPC title

• C25B15/08

  Supplying or removing reactants or electrolytes; Regeneration of electrolytes · CPC title

• C25B11/065

  Carbon · CPC title