Battery module capable of early detection of gas venting, battery pack, and method for early detection of gas venting

Patent metadata

Field	Value
Publication number	US-2024304872-A1
Application number	US-202218279289-A
Country	US
Kind code	A1
Filing date	Dec 22, 2022
Priority date	Dec 30, 2021
Publication date	Sep 12, 2024
Grant date	—

Abstract

Disclosed herein provides a battery module configured to recognize the time when the volume change of a battery cell converts again from a stagnant state to an increasing state as a gas venting risk point, a battery pack, and a method for detecting a gas venting risk point. The present invention can recognize the risk of gas venting immediately before a gap is formed in a sealing part of a pouch-type battery cell, thereby having an effect of improving the safety of a battery module and a battery pack to which particularly large-capacity battery cells are applied.

First claim

1 . A battery module, comprising:
a battery cell stack in which a plurality of battery cells is stacked; a measuring circuit including a volume measurer configured to determine a volume change of a battery cell among the plurality of battery cells and to transmit the determined volume change as a signal; and a controller configured to receive the signal from the measuring circuit, to create a time-volume profile representing a volume change over time based on the received signal, and to determine a risk of gas venting, wherein the controller is further configured to determine a time when the volume change in the time-volume profile converts from a stagnant state to an increasing state as a gas venting risk point.

2 . The battery module of claim 1 , wherein:
the time-volume profile is divided into a first section in which a volume increases, a second section in which the volume change stagnates following the first section, and a third section in which the volume change increases following the second section, and the controller is configured to determine a starting point of the third section as the gas venting risk point.

3 . The battery module of claim 1 , wherein
the controller is further configured to create the time-volume profile based on a volume when a state of charge (SOC) of a battery cell satisfies a set SOC value.

4 . The battery module of claim 1 , wherein
the controller is further configured to correct a volume Vm measured at an actual volume measurement temperature Tm with a volume Vn at a standard temperature Tn, and to create the time-volume profile based on the corrected volume Vn.

5 . The battery module of claim 1 , wherein
the battery cell is a pouch-type battery cell having a structure in which an electrode assembly comprising a positive electrode, a negative electrode, and a separator is accommodated inside a battery case of a laminate sheet, and the battery case is sealed by heat fusion.

6 . The battery module of claim 5 , wherein
the volume measurer comprises a thermal imaging camera configured to perform a vision inspection on a sealing part in which the battery case is heat-fused.

7 . The battery module of claim 5 , further comprising:
a module case having an accommodation space corresponding to a shape and size of the battery cell stack to accommodate the battery cell stack, the module case being hexahedron-shaped.

8 . The battery module of claim 7 , wherein
the volume measurer is either a strain gauge or a pressure sensor.

9 . The battery module of claim 6 , wherein
the controller comprises a calculator for estimating the signal received from the measuring circuit as the volume change.

10 . The battery module of claim 8 , wherein
the strain gauge is attached to a sealing part in which the battery case is heat-fused.

11 . The battery module of claim 1 , wherein the measuring circuit further comprises:
a voltage sensor for measuring the voltage of the battery cell; and a temperature sensor for measuring the temperature of the battery cell.

12 . The battery module of claim 1 , wherein:
the controller is further configured to generate a warning signal to secure the safety of the battery module based on determining the risk of gas venting, and the warning signal is one or more of an operation control signal for stopping an operation of the battery module, and a recognition signal that visually or aurally informs a user or a mechanic of a device equipped with the battery module of a danger.

13 . A battery pack comprising one or more battery modules of claim 1 as a unit module.

14 . A method of detecting a gas venting risk point for detecting a gas venting risk of a pouch-type battery cell, the method comprising:
a data collection process comprising measuring a volume change of the battery cell and a state of charge (SOC) of the battery cell over time; creating a time-volume profile representing a relationship between a volume and a passage of time; and determining a time when a volume change in the time-volume profile converts from a stagnant state to an increasing state as a gas venting risk point.

15 . The method of claim 14 , wherein the creating of the time-volume profile comprises:
selecting a measured volume data of the battery cell when the state of charge (SOC) of the battery cell is a set SOC; and creating the time-volume profile by matching the selected volume data to the passage of time.

16 . The method of claim 15 , wherein:
the data collection process further comprises measuring a temperature of the battery cell, the creating of the time-volume profile further comprises correcting a volume by correcting the selected volume data to a volume at a standard temperature Tn if a volume measurement temperature Tm, corresponding to the selected volume data, is different from the standard temperature Tn, and the creating of time-volume profile by matching the selected volume data to the passage of time creates a time-volume profile corresponding to the corrected volume.

17 . The method of claim 14 , wherein:
the pouch-type battery cell has a structure in which an electrode assembly containing a positive electrode, a negative electrode, and a separator is accommodated inside a battery case of a laminate sheet, and the battery case is sealed by heat fusion, and the data collection process further comprises converting a signal received from at least one of a thermal imaging camera, a strain gauge, and a pressure sensor to the volume change of the battery cell.

Assignees

• Lg Energy Solution Ltd

Inventors

• Lee Eun Ju
• Kim Hyun Min
• Sung Ki Won

Classifications

• H01M10/488

  Cells or batteries combined with indicating means for external visualization of the condition, e.g. by change of colour or of light density · CPC title

• H01M10/486

  for measuring temperature · CPC title

• H01M10/482

  for several batteries or cells simultaneously or sequentially · CPC title

• G01L1/2262

  involving simple electrical bridges · CPC title

• G01J2005/0077

  Imaging · CPC title