System and method for custom material replacement

Patent metadata

Field	Value
Publication number	US-2024300181-A1
Application number	US-202418670267-A
Country	US
Kind code	A1
Filing date	May 21, 2024
Priority date	Jan 27, 2020
Publication date	Sep 12, 2024
Grant date	—

Abstract

A method for generating a material for a partial replacement includes receiving an image of a sample of an original material needing to be replaced, generating a representative data set for the original material based on the image received, accessing a reference database comprised of a plurality of different materials and including reference texture data or reference characteristic data for each of the plurality of different materials, comparing the representative data set to the reference data in the reference database, identifying at least one of the plurality of different materials correlated to the representative data set, determining the identified correlated material is not available, sending a request to generate a replacement material, and generating the replacement material.

First claim

What is claimed:

1 . A computer-implemented method for generating a replacement material, the computer-implemented method comprising:
receiving, by a processor and from an electronic device, an image of an original material; generating, by the processor, representative data characterizing the original material based upon the image; identifying, by the processor and based on the representative data, the replacement material that corresponds to the original material; providing, by the processor, information unique to the replacement material, to the electronic device; receiving, by the processor and from the electronic device, a request to replace the original material with the replacement material; based on the request, generating, by the processor, an executable instruction indicating an amount of the replacement material; and providing, by the processor, the executable instruction to an additional electronic device, the executable instruction causing the additional electronic device to generate the amount of the replacement material.

2 . The computer-implemented method of claim 1 , further comprising:
determining, by the processor, if the replacement material is not available in a needed amount; determining, by the processor, if the original material is aged beyond a predetermined threshold; and identifying, by the processor, an additional replacement material and an additional amount of the additional replacement material.

3 . The computer-implemented method of claim 1 , wherein the replacement material corresponds to a partial replacement in an insured loss.

4 . The computer-implemented method of claim 1 , wherein the original material includes at least one of siding for a building, a roofing material, a window material, a plumbing material, an automotive material, or a construction material.

5 . The computer-implemented method of claim 1 , further comprising receiving an input, via the electronic device, indicative of a selection of the image, the electronic device providing the image to the processor based on the input.

6 . The computer-implemented method of claim 1 , wherein identifying the replacement material comprises:
accessing, by the processor, reference data for each of a plurality of different materials; and identifying, by the processor, the replacement material from the plurality of different materials based on the representative data and the reference data.

7 . The computer-implemented method of claim 6 , wherein the reference data includes reference characteristic data associated with each of the plurality of different materials, and the reference characteristic data includes at least one of: a color, a texture, a construction material type, a construction material style, a construction material face characteristic, a construction material profile characteristic, or a construction material manufacturer name.

8 . The computer-implemented method of claim 1 , wherein the additional electronic device is associated with a custom manufacturing facility, the computer-implemented method further comprising:
sending, by the processor, the amount of the replacement material to the custom manufacturing facility; and sending, by the processor and to the additional electronic device, a second instruction to generate the amount of the replacement material by manufacturing the amount of the replacement material using an additive manufacturing process at the custom manufacturing facility.

9 . The computer-implemented method of claim 8 , further comprising providing, by the processor, to the additional electronic device, and from a reference database, electronic files executable by the additional electronic device for performing the additive manufacturing process at the custom manufacturing facility.

10 . The computer-implemented method of claim 1 , wherein the image includes a digital image of a transferred ink pattern of the original material.

11 . The computer-implemented method of claim 1 , wherein the replacement material includes a veneer layered on a substrate.

12 . The computer-implemented method of claim 1 , wherein generating the representative data further comprises:
segmenting, by the processor, a texture region from the image; extracting, by the processor, a feature of the original material from the texture region; and generating, by the processor and based on the feature, the representative data for the original material.

13 . A system for generating a replacement material, the system comprising:
a processor; a non-transitory storage medium; and a set of computer readable instructions stored in the non-transitory storage medium that, when executed by the processor, cause the processor to:
receive, from an electronic device, an image of an original material;
generate representative data characterizing the original material based upon the image;
identify, based on the representative data, the replacement material that corresponds to the original material;
provide information unique to the replacement material, to the electronic device;
receive, from the electronic device, a request to replace the original material with the replacement material;
based on the request, generate an executable instruction indicating an amount of the replacement material; and
provide the executable instruction to an additional electronic device, the executable instruction causing the additional electronic device to generate the amount of the replacement material.

14 . The system of claim 13 , wherein the executable instruction further causes the additional electronic device to use an additive manufacturing process to manufacture the replacement material.

15 . The system of claim 14 , wherein the replacement material includes a veneer layered on an existing substrate.

16 . The system of claim 13 , wherein the set of computer readable instructions further include instructions that cause the processor to access a reference database that stores design specifications for additive manufacturing of a plurality of different materials.

17 . A computer-implemented method for generating a partial replacement of material, the computer-implemented method comprising:
providing, by a processor, a claims handling application for installation on an electronic device of a user; collecting, by the processor, claims data transmitted by the electronic device through the claims handling application; receiving, by the processor and from the electronic device, an image of an original material; generating, by the processor, representative data characterizing the original material based upon the image; identifying, by the processor and based on the representative data, a replacement material that corresponds to the original material; providing, by the processor, information unique to the replacement material, to the electronic device; receiving, by the processor and from the electronic device, a request to replace the original material with the replacement material; based on the request, generating, by the processor, an executable instruction indicating an amount of the replacement material corresponding to the partial replacement; and providing, by the processor, the executable instruction to an additional electronic device, the executable instruction causing the additional electronic device to generate the amount of the replacement material.

18 . The computer-implemented method of claim 17 , wherein the amount of the replacement material is generated by manufacturing the replacement material using at least

Assignees

• State Farm Mutual Automobile Insurance Co

Inventors

• Lavazza Ivan R
• Hunt John H
• Matesevac Edward P

Classifications

• B33Y50/00

  Data acquisition or data processing for additive manufacturing · CPC title

• B33Y80/00

  Products made by additive manufacturing · CPC title

• G06Q50/04

  Manufacturing · CPC title

• G06Q40/08 Primary

  Insurance · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title