System and method for dynamic control of 2-stage light driver

Patent metadata

Field	Value
Publication number	US-2024276612-A1
Application number	US-202418438291-A
Country	US
Kind code	A1
Filing date	Feb 9, 2024
Priority date	Feb 9, 2023
Publication date	Aug 15, 2024
Grant date	—

Abstract

A light driver includes a converter configured to generate a drive signal for driving an output load based on a rectified input signal; a regulator coupled between the converter and the output load, and configured to generate a regulated signal based on the drive signal; a secondary controller configured to detect a voltage of the regulator, to generate a first feedback signal to dynamically control a DC-level of the drive signal based on the voltage of the regulator, and to generate a second feedback signal for controlling a DC-level of the regulated signal.

First claim

What is claimed is:

1 . A light driver comprising:
a converter configured to generate a drive signal for driving an output load based on a rectified input signal; a regulator coupled between the converter and the output load, and configured to generate a regulated signal based on the drive signal; and a secondary controller configured to detect a voltage of the regulator, to generate a first feedback signal to dynamically control a DC-level of the drive signal based on the voltage of the regulator, and to generate a second feedback signal for controlling a DC-level of the regulated signal.

2 . The light driver of claim 1 , wherein the regulated signal has a lower ripple than the drive signal.

3 . The light driver of claim 1 , wherein the voltage of the regulator is a voltage drop across the regulator.

4 . The light driver of claim 1 , further comprising a current sensor coupled to the secondary controller and configured to measure an output current of the regulator,
wherein the secondary controller is configured to generate the second feedback signal further based on the output current.

5 . The light driver of claim 4 , wherein the current sensor comprises:
a sense resistor electrically coupled between an output terminal of the regulator and the output load; and a current sense circuit coupled to the sense resistor and configured to measure an output current of the regulator via the sense resistor, to generate a sense signal corresponding to the measured output current, and to transmit the sense signal to the secondary controller.

6 . The light driver of claim 1 , wherein the secondary controller is configured to generate the second feedback signal based on a dimmer setting.

7 . The light driver of claim 6 , wherein the secondary controller is coupled to a dimmer and is configured to determine the dimmer setting based on a signal associated with the dimmer.

8 . The light driver of claim 1 , wherein the regulator is configured to generate the regulated signal further based on the second feedback signal.

9 . The light driver of claim 1 , wherein the drive signal is an output current or an output voltage of the converter,
wherein the converter is a DC-DC converter, and wherein the regulator is a step-down converter.

10 . The light driver of claim 1 , wherein the converter has a primary side and a secondary side electrically isolated from, and inductively coupled to, the primary side, and
wherein the secondary controller and the regulator are electrically isolated from the primary side of the converter.

11 . The light driver of claim 1 , further comprising:
a primary controller coupled to a primary side of the converter and configured to regulate a DC-level current or a DC-level voltage of the drive signal based on the first feedback signal, wherein the secondary controller is configured to provide the first feedback signal to the primary controller via an optocoupler.

12 . The light driver of claim 1 , wherein the output load includes one or more light emitting diodes (LEDs).

13 . The light driver of claim 1 , further comprising a rectifier configured to generate the rectified input signal based on an input AC signal.

14 . A lighting system comprising:
a rectifier configured to generate a rectified input signal based on an input AC signal; a converter configured to a drive signal for driving an output load based on the rectified input signal, the output load including one or more light emitting diodes (LEDs); a regulator coupled between the converter and the output load, and configured to generate a regulated signal based on the drive signal; and a secondary controller configured to detect a voltage of the regulator, to generate a first feedback signal to dynamically control a DC-level of the drive signal based on the voltage of the regulator, and to generate a second feedback signal for controlling a DC-level of the regulated signal.

15 . The lighting system of claim 14 , wherein the regulated signal has a lower ripple than the drive signal, and
wherein the voltage of the regulator is a voltage drop across the regulator.

16 . The lighting system of claim 14 , further comprising a current sensor coupled to the secondary controller and configured to measure an output current of the regulator,
wherein the secondary controller is configured to generate the second feedback signal further based on the output current.

17 . The lighting system of claim 14 , wherein the secondary controller is configured to generate the second feedback signal based on a dimmer setting, and
wherein the regulator is configured to generate the regulated signal further based on the second feedback signal.

18 . The lighting system of claim 17 , wherein the secondary controller is coupled to a dimmer and is configured to determine the dimmer setting based on a signal associated with the dimmer.

19 . The lighting system of claim 14 , wherein the drive signal is an output current or an output voltage of the converter,
wherein the converter is a DC-DC converter, wherein the regulator is a step-down converter, wherein the converter has a primary side and a secondary side electrically isolated from, and inductively coupled to, the primary side, and wherein the secondary controller and the regulator are electrically isolated from the primary side of the converter.

20 . The lighting system of claim 14 , further comprising:
a primary controller coupled to a primary side of the converter and configured to regulate a DC-level current or a DC-level voltage of the drive signal based on the first feedback signal, wherein the secondary controller is configured to provide the first feedback signal to the primary controller via an optocoupler.

Assignees

• Erp Power Llc

Inventors

• Archer Michael
• Chen Louis
• Mohan James H

Classifications

• H05B45/355

  Power factor correction [PFC]; Reactive power compensation · CPC title

• H05B45/59

  for reducing or suppressing flicker or glow effects · CPC title

• H05B45/3725 Primary

  Switched mode power supply [SMPS] · CPC title

• H05B45/36

  Circuits for reducing or suppressing harmonics, ripples or electromagnetic interferences [EMI] · CPC title

• H05B45/14 Primary

  using electrical feedback from LEDs or from LED modules · CPC title