A system, a method of controlling a system, and a vehicle comprising a system

Patent metadata

Field	Value
Publication number	US-2024270075-A1
Application number	US-202118692137-A
Country	US
Kind code	A1
Filing date	Sep 30, 2021
Priority date	Sep 30, 2021
Publication date	Aug 15, 2024
Grant date	—

Abstract

A system for a vehicle, having a fuel cell system and a compressed air system for supplying compressed air to a pneumatic device. The fuel cell system includes at least one fuel cell having a cathode side, an air inlet conduit connected to an inlet end of the cathode side, an air compressor disposed in the air inlet conduit, an air filter arranged to receive air from an ambient environment. The air filter is arranged at an inlet of the air inlet conduit. A a fluid outlet conduit is connected between an outlet end of the cathode side and an inlet side of an expander, and an exhaust conduit is connected to an exhaust side of the expander. The compressed air system comprising: an electrically operable air compressor connectable to the pneumatic device. A controllable valve assembly fluidly connects an air inlet of the compressor to multiple fluid supply positions. The controllable valve assembly selectively directs air from the outlet conduit position, the air inlet conduit position and at least from one of the air inlet conduit position and the position to the compressed air system in response to an operating condition of the vehicle.

First claim

1 . A system for a vehicle, having a fuel cell system and a compressed air system for supplying compressed air to a pneumatic device,
said fuel cell system comprising: at least one fuel cell having an anode side and a cathode side, an air inlet conduit connected to an inlet end of the cathode side for supplying air to the cathode side of the at least one fuel cell, an air compressor disposed in the air inlet conduit, an air filter arranged to receive air from an ambient environment, said air filter being arranged at an inlet of the air inlet conduit and upstream said air compressor, a fluid outlet conduit connected between an outlet end of the cathode side and an inlet side of an expander for supply of an exhaust flow from the cathode side to the expander, and an exhaust conduit connected to an exhaust side of the expander; said compressed air system comprising: an electrically operable air compressor connectable to the pneumatic device; wherein the system further comprises a controllable valve assembly for fluidly connecting an air inlet of the electrically operable air compressor to multiple fluid supply positions, said multiple fluid supply fluid positions comprising at least two positions selected from an outlet conduit position upstream the inlet side of the expander, an air inlet conduit position upstream the air compressor, an air inlet conduit position downstream the air compressor and a position in fluid communication with an independent air filter in fluid communication with the ambient environment, and wherein the controllable valve assembly is configured to selectively direct air from the multiple fluid supply positions to the compressed air system in response to an operating condition of the vehicle.

2 . The system according to claim 1 , wherein, when the controllable valve assembly is arranged and configured to fluidly connect the air inlet of the electrically operable air compressor to the outlet conduit position, the controllable valve assembly being configured to direct air from the outlet conduit position to the compressed air system if the operating condition amounts to a fuel cell performance priority condition.

3 . The system according to claim 1 , wherein, when the controllable valve assembly is arranged and configured to fluidly connect the air inlet of the electrically operable air compressor to the air inlet conduit position, the controllable valve assembly being configured to direct air from the air inlet conduit position to the compressed air system if the operating condition amounts to a compressed air system performance priority condition.

4 . The system according to claim 1 , wherein, when the controllable valve assembly is arranged and configured to fluidly connect the air inlet of the electrically operable air compressor to the air inlet conduit position, the controllable valve assembly being configured to direct air from the air inlet conduit position to the compressed air system if the operating condition amounts to a fuel cell shut down condition.

5 . The system according to claim 1 , wherein, when the controllable valve assembly is arranged and configured to fluidly connect the air inlet of the electrically operable air compressor to the position, the controllable valve assembly being configured direct air from the position to the compressed air system if the operating condition amounts to a fuel cell shut down condition.

6 . The system according to claim 1 , wherein a part of the outlet conduit extending between the outlet end of the at least one fuel cell and the inlet side of the expander comprises a first outlet conduit portion, a second outlet conduit portion and a water management component, the first outlet conduit portion connecting the outlet end of the at least one fuel cell to an inlet side of the water management component, and the second outlet conduit connecting an outlet side of the water management component to the inlet side of the expander, and wherein the outlet conduit position is at the second outlet conduit portion.

7 . The system according to claim 1 , wherein a part of the inlet conduit extending between the air compressor and the inlet end of the cathode side comprises a first inlet conduit portion, a second inlet conduit portion and a charge air cooler, the first inlet conduit portion connecting the air compressor to the charge air cooler, and the second inlet conduit connecting the charge air cooler to the inlet end of the cathode side.

8 . The system according to claim 7 , wherein the air inlet conduit position is at the second inlet conduit portion and downstream the charge air cooler.

9 . The system according to claim 1 , wherein the fuel cell system further comprise a humidifier connected to the inlet conduit and the outlet conduit, said humidifier being configured to transfer humidity from the outlet conduit to the inlet conduit, wherein the air inlet conduit position is upstream the humidifier.

10 . The system according to claim 1 , wherein the air compressor is connected to the expander and a fuel cell motor.

11 . The system according to claim 1 , wherein the system further comprises a control unit arranged in communication with the controllable valve assembly so as to control the valve arrangement based on a control signal indicative of the operating condition of the vehicle.

12 . The system according to claim 1 , wherein said at least two positions are the air inlet conduit position upstream the air compressor and the air inlet conduit position downstream the air compressor.

13 . The system according to claim 1 , wherein said at least two positions are the outlet conduit position upstream the inlet side of the expander and the position in fluid communication with an independent air filter in fluid communication with the ambient environment.

14 . The system according to claim 1 , wherein the multiple fluid supply positions comprising at least three positions, said three positions being at least the outlet conduit position upstream the inlet side of the expander, the air inlet conduit position upstream the air compressor and the air inlet conduit position downstream the air compressor.

15 . The system according to claim 1 , wherein the multiple fluid supply positions comprising at least three positions, said three positions being at least the outlet conduit position upstream the inlet side of the expander, the air inlet conduit position downstream the air compressor and the position in fluid communication with an independent air filter in fluid communication with the ambient environment.

16 . A method of controlling a system of a vehicle, said system comprising a fuel cell system and a compressed air system for supplying compressed air to a pneumatic vehicle device, said fuel cell system comprising at least one fuel cell having an anode side and a cathode side, an air inlet conduit connected to an inlet end of the cathode side for supplying air to the cathode side of the at least one fuel cell, an air compressor disposed in the air inlet conduit, an air filter arranged to receive air from an ambient environment, said air filter being arranged at an inlet of the air inlet conduit and upstream said air compressor, a fluid outlet conduit connected between an outlet end of the cathode side and an inlet side of an expander for supply of an exhaust flow from the cathode side to the expander, and an exhaust conduit connected to an exhaust side of the expander; said compressed air system comprising an electrically operable air compressor connectable to the pneumatic vehicle device; wherein the system further comprises a controlla

Assignees

• Volvo Truck Corp

Inventors

• Audhav Tove
• Gaillaud Pierig
• Rahm Fredrik

Classifications

• H01M2250/20

  Fuel cells in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M8/0687

  Reactant purification by the use of membranes or filters · CPC title

• H01M8/04753

  of fuel cell reactants · CPC title

• H01M8/04126

  Humidifying · CPC title

• H01M8/04111

  using a compressor turbine assembly · CPC title