Fuel viscosity

Patent metadata

Field	Value
Publication number	US-2024263582-A1
Application number	US-202418634305-A
Country	US
Kind code	A1
Filing date	Apr 12, 2024
Priority date	Dec 21, 2022
Publication date	Aug 8, 2024
Grant date	—

Abstract

A method of operating a gas turbine engine including an engine core including a turbine, compressor, combustor to combust a fuel, and core shaft connecting the turbine and compressor; a fan upstream of the engine core; a fan shaft; a gearbox that receives an input from the core shaft and outputs drive to the fan via the fan shaft; a primary oil loop system to supply oil to the gearbox; and a heat exchange system. The method includes controlling the heat exchange system to adjust fuel viscosity to be lower than or equal to 0.58 mm 2 /s on entry to the combustor at cruise conditions.

First claim

We claim:

1 . A method of operating a gas turbine engine, the gas turbine engine comprising:
an engine core comprising a turbine, a compressor, a combustor arranged to combust a fuel, and a core shaft connecting the turbine to the compressor; a fan located upstream of the engine core; a fan shaft; a gearbox that receives an input from the core shaft and outputs drive to the fan via the fan shaft; a primary oil loop system arranged to supply oil to the gearbox; and a heat exchange system comprising:
an air-oil heat exchanger through which oil in the primary oil loop system flows; and
a fuel-oil heat exchanger through which the oil in the primary oil loop system and the fuel flow such that heat is transferred between the oil and the fuel, and wherein the primary oil loop system branches such that a proportion of the oil can flow along each branch and the air-oil and fuel-oil heat exchangers are arranged in a parallel configuration on different branches of the primary oil loop system; and
a modulation valve arranged to allow the proportion of oil sent via each branch to be varied; wherein the method comprises controlling the heat exchange system so as to transfer between 200 and 600 kJ/m 3 of heat from the oil to the fuel at cruise conditions.

2 . The method of claim 1 , comprising transferring between 300 and 500 kJ/m 3 of heat from the oil to the fuel in the fuel-oil heat exchanger at cruise conditions.

3 . The method of claim 1 , comprising transferring between 350 and 450 kJ/m 3 of heat from the oil to the fuel in the fuel-oil heat exchanger at cruise conditions.

4 . The method of claim 1 , wherein:
at least 50% of the heat transferred from the oil of the primary oil loop system is transferred to the fuel by the fuel-oil heat exchanger.

5 . The method of claim 1 , wherein:
approximately 60% of the heat transferred from the oil of the primary oil loop system is transferred to the fuel by the fuel-oil heat exchanger.

6 . The method of claim 1 , wherein the gas turbine engine further comprises:
an integrated drive generator; and a secondary oil loop system arranged to provide oil to the integrated drive generator; wherein the heat exchange system comprises an oil-oil heat exchanger arranged to transfer heat between the oil of the primary oil loop system and the oil of the secondary oil loop system.

7 . The method of claim 6 , wherein the oil-oil heat exchanger is downstream of the air-oil and fuel-oil heat exchangers of the primary oil system.

8 . The method of claim 6 , wherein the primary oil loop system comprises two branches through which oil flows, to provide the parallel heat exchanger configuration, and wherein the oil-oil heat exchanger is on the same branch as the air-oil heat exchanger.

9 . The method of claim 1 , wherein
the gas turbine engine further comprises:
an integrated drive generator; and
a secondary oil loop system arranged to provide oil to the integrated drive generator;
the heat exchange system further comprises:
a secondary fuel-oil heat exchanger arranged to receive the fuel and oil from the secondary oil loop system; and
the method comprises transferring heat between the oil from the secondary oil loop system and the fuel using the secondary fuel-oil heat exchanger.

10 . The method of claim 9 , wherein:
the fuel-oil heat exchanger through which oil of the primary oil system flows is a primary fuel-oil heat exchanger; and the fuel flows through the secondary fuel-oil heat exchanger prior to flowing through the primary fuel-oil heat exchanger, such that heat is transferred from the oil in the secondary oil loop system to the fuel before heat is transferred from the oil in the primary oil system to the fuel.

11 . The method of claim 9 , wherein the controlling the heat exchange system so as to transfer heat from the oil to the at cruise conditions comprises adjusting an amount of fuel sent through at least one of the primary fuel-oil heat exchanger and the secondary fuel-oil heat exchanger.

12 . The method of claim 1 , wherein the heat exchange system comprises at least one bypass pipe arranged to allow fuel to bypass a heat exchanger of the heat exchange system, and wherein the method comprises adjusting the amount of fuel sent through the bypass pipe based on fuel temperature.

13 . A gas turbine engine for an aircraft comprising:
an engine core comprising a turbine, a compressor, a combustor arranged to combust a fuel, and a core shaft connecting the turbine to the compressor; a fan located upstream of the engine core, the fan comprising a plurality of fan blades; a gearbox that is arranged to receive an input from the core shaft and output drive to the fan so as to drive the fan at a lower rotational speed than the core shaft; and a primary oil loop system arranged to supply oil to the gearbox; and a heat exchange system comprising:
an air-oil heat exchanger through which oil in the primary oil loop system flows; and
a fuel-oil heat exchanger through which the oil in the primary oil loop system and the fuel flow such that heat is transferred between the oil and the fuel, and wherein the primary oil loop system branches such that a proportion of the oil can flow along each branch and the air-oil and fuel-oil heat exchangers are arranged in a parallel configuration on different branches of the primary oil loop system; and
a modulation valve arranged to allow the proportion of oil sent via each branch to be varied, wherein: the heat exchange system is arranged to transfer between 200 and 600 kJ/m 3 of heat from the oil to the fuel at cruise conditions.

14 . The gas turbine engine of claim 13 , wherein the heat exchange system is arranged to transfer between 300 and 500 kJ/m 3 of heat from the oil to the fuel through the heat exchange system at cruise conditions.

15 . The gas turbine engine of claim 13 , wherein the heat exchange system is arranged such that at least 50% of the heat transferred from the oil of the primary oil loop system is transferred to the fuel by the fuel-oil heat exchanger.

16 . The gas turbine engine of claim 13 , further comprising:
an integrated drive generator; and a secondary oil loop system arranged to provide oil to the integrated drive generator; wherein the heat exchange system comprises an oil-oil heat exchanger arranged to transfer heat between the oil of the primary oil loop system and the oil of the secondary oil loop system.

17 . The gas turbine engine of claim 13 , wherein the oil-oil heat exchanger is positioned downstream of the air-oil and fuel-oil heat exchangers of the primary oil loop system.

18 . The gas turbine engine of claim 13 , wherein the oil-oil heat exchanger is positioned on the same branch as the air-oil heat exchanger.

19 . The gas turbine engine of claim 13 , further comprising:
an integrated drive generator; and a secondary oil loop system arranged to provide oil to the integrated drive generator; and wherein the heat exchange system further comprises:
a secondary fuel-oil heat exchanger arranged to receive oil from the secondary oil loop system, wherein the secondary fuel-oil heat exchanger is arranged to transfer heat between the oil from the secondary oil loop system and the fuel.

20 . The gas turbine engine of claim 19 , wherein:
the fuel-oil heat exchanger through which oil of the primary oil loop system flows is a primary fuel-oil heat exchanger; and the heat exchange system is arranged such that fuel flows through the second

Assignees

• Rolls Royce Plc

Inventors

• Bemment Craig W
• Hobday Alastair G
• Keeler Benjamin J
• Madden Christopher P
• Minelli Andrea
• Smith Andrew T
• Swann Peter
• Yates Martin K

Classifications

• F02K3/06

  with front fan · CPC title

• F05D2260/98

  Lubrication · CPC title

• F05D2260/213

  by the provision of a heat exchanger within the cooling circuit · CPC title

• F02C7/36

  Power transmission arrangements between the different shafts of the gas turbine plant, or between the gas-turbine plant and the power user ({F02C3/107 - F02C3/13 and} F02C7/32 take precedence; couplings for transmitting rotation F16D; gearing in general F16H) · CPC title

• F02C7/14 Primary

  of fluids in the plant {, e.g. lubricant or fuel (F02C7/185 takes precedence)} · CPC title