Solar module mounting system

Patent metadata

Field	Value
Publication number	US-2024258958-A1
Application number	US-202418633770-A
Country	US
Kind code	A1
Filing date	Apr 12, 2024
Priority date	May 4, 2018
Publication date	Aug 1, 2024
Grant date	—

Abstract

A solar module mounting bracket system including a plurality of solar modules including mounting slots formed in a sidewall of the solar module, a torque tube configured to support the solar modules such that they can be rotated, a plurality of mounting brackets configured for integration with the torque tube and to which the plurality of solar modules are mounted, at least one first retainer assembly connected to one of the plurality of mounting brackets, the first retainer assembly including a through bolt, a spring, a mounting tab, and nut. When a solar module is placed on the mounting bracket and supported by the torque tube the mounting tab retainer assembly is received in the mounting slot of the solar module.

First claim

What is claimed is:

1 . A system, comprising:
a plurality of mounting brackets operably coupled to a plurality of solar modules; at least one first retainer assembly connected to a mounting bracket of the plurality of mounting brackets, the first retainer assembly including a through bolt, a spring, a mounting tab, and nut, wherein when a solar module of the plurality of solar modules is placed on the mounting bracket and supported by the torque tube the mounting tab is received in a mounting slot of the solar module; and a second retainer assembly connected to a second of the plurality of mounting brackets, the second retainer assembly including a catch positioned on the second retainer assembly such that the catch is disposed within an interior portion of the a solar module of the plurality of solar modules and received in the mounting slot of the solar module from an interior direction and towards an exterior portion of the solar module when the solar module is placed on the second retainer assembly, and wherein the catch prevents movement of the solar module in the direction of a closed portion of the catch.

2 . The system according to claim 1 , further comprising a plurality of first retainer assemblies and a single second retainer assembly for a predefined section of a torque tube operably coupled to the plurality of mounting brackets.

3 . The system according to claim 2 , wherein the system includes a first mounting bracket, including:
a bottom surface configured for integrating with a first clamp assembly; a top surface configured to integration with the first retainer assembly; and a threaded U-bolt, wherein the first clamp assembly includes a bottom surface including a radius substantially similar to that of the torque tube, two holes configured to receive the threaded U-bolt, and a locking tab configured to be received into one or more locking holes of the torque tube, wherein at least one first retainer assembly is mounted on the first mounting bracket.

4 . The system according to claim 3 , wherein the system includes a second mounting bracket, including:
a top surface including four or more mounting holes configured for integrating with the second retainer assembly, and a bottom surface including a radius substantially similar to that of the torque tube, the bottom surface including a locking tab configured to be received into one or more locking holes of the torque tube; and two or more holes configured to receive a threaded U-bolt, wherein at least one second retainer assembly is mounted in the second mounting bracket.

5 . The system according to claim 4 , wherein the second mounting bracket is located proximate a bearing housing assembly and configured to avoid interference therewith.

6 . The system according to claim 4 , wherein the system includes a third mounting bracket, including:
a top surface including four or more mounting holes, configured to integrate with the second retainer assembly, and a bottom surface including a radius substantially similar to that of the torque tube, the bottom surface including a locking tab configured to be received into one or more locking holes of the torque tube; and two or more holes configured to receive a threaded U-bolt, wherein the top surface includes a clamp assembly configured for integrating with a bearing housing assembly, wherein the second retainer assembly is mounted in the third mounting bracket.

7 . A system, comprising:
a plurality of first retainer assemblies connected to a mounting bracket of a plurality of mounting brackets operably coupled to a corresponding plurality of solar modules, each of the first retainer assemblies including a through bolt, a spring, a mounting tab, and nut, wherein when a solar module of the plurality of solar modules is placed on the mounting bracket, the mounting tab is received in a mounting slot of the solar module; and a single second retainer assembly connected to a second of the plurality of mounting brackets, the second retainer assembly including a catch positioned on the second retainer assembly such that the catch is disposed within an interior portion of the a solar module of the plurality of solar modules and received in the mounting slot of the solar module from an interior direction and towards an exterior portion of the solar module when the solar module is placed on the second retainer assembly, and wherein the catch prevents movement of the solar module in the direction of a closed portion of the catch.

8 . The system according to claim 7 , wherein the system includes a plurality of first retainer assemblies and a single second retainer assembly for a predefined section of a torque tube operably coupled to the plurality of mounting brackets.

9 . The system according to claim 7 , wherein the system includes a first mounting bracket, including:
a bottom surface configured for integrating with a first clamp assembly; a top surface configured to integration with the first retainer assembly; and a threaded U-bolt, wherein the first clamp assembly includes a bottom surface including a radius substantially similar to that of a torque tube, two holes configured to receive the threaded U-bolt, and a locking tab configured to be received into one or more locking holes of the torque tube, wherein at least one first retainer assembly is mounted on the first mounting bracket.

10 . The system according to claim 9 , wherein the system includes a second mounting bracket, including:
a top surface including four or more mounting holes configured for integrating with the second retainer assembly, and a bottom surface including a radius substantially similar to that of the torque tube, the bottom surface including a locking tab configured to be received into one or more locking holes of the torque tube; and two or more holes configured to receive a threaded U-bolt, wherein at least one second retainer assembly is mounted in the second mounting bracket.

11 . The system according to claim 10 , wherein the second mounting bracket is located proximate a bearing housing assembly and configured to avoid interference therewith.

12 . The system according to claim 10 , wherein the system includes a third mounting bracket, including:
a top surface including four or more mounting holes, configured to integrate with the second retainer assembly, and a bottom surface including a radius substantially similar to that of the torque tube, the bottom surface including a locking tab configured to be received into one or more locking holes of the torque tube; and two or more holes configured to receive a threaded U-bolt, wherein the top surface includes a clamp assembly configured for integrating with a bearing housing assembly, wherein the second retainer assembly is mounted in the third mounting bracket.

Assignees

• Nextracker Llc

Inventors

• Watson Tyler Joseph
• Lawson Dennis Marvin
• Hoang Thao Thanh
• Habib Paul Daniel

Classifications

• F24S2030/10

  Special components · CPC title

• F24S2025/6008

  by using toothed elements · CPC title

• F24S2025/6007

  by using form-fitting connection means, e.g. tongue and groove · CPC title

• F24S2025/6002

  by using hooks · CPC title

• F24S25/60

  Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules · CPC title