Electrode assembly and secondary battery comprising electrode assembly

Patent metadata

Field	Value
Publication number	US-2024258530-A1
Application number	US-202318484883-A
Country	US
Kind code	A1
Filing date	Oct 11, 2023
Priority date	Jan 30, 2023
Publication date	Aug 1, 2024
Grant date	—

Abstract

An electrode accommodated in an exterior material includes a positive electrode, the positive electrode including a positive electrode substrate and a positive active material layer disposed on both sides of the positive electrode substrate, a negative electrode, and a separator between the positive electrode and the negative electrode, wherein the positive electrode is at an outermost side of the electrode assembly, the positive electrode substrate includes a first surface and a second surface opposite to the first surface, the first surface and the second surface include, respectively, a first or second coated portion on which the positive active material layer is located and a first or second uncoated portion free from the positive active material layer, a first ceramic coating layer is on the first uncoated portion and a second ceramic coating layer is on the second uncoated portion, and the first ceramic coating layer directly faces the exterior material.

First claim

What is claimed is:

1 . An electrode assembly accommodated in an exterior material, the electrode assembly comprising:
a positive electrode, the positive electrode comprising a positive electrode substrate and a positive active material layer on both sides of the positive electrode substrate; a negative electrode; and a separator between the positive electrode and the negative electrode, wherein the positive electrode is in an outermost area of the electrode assembly, the positive electrode substrate comprises a first surface and a second surface opposite to the first surface, the first surface comprises a first coated portion on which the positive active material layer is located and a first uncoated portion free from the positive active material layer, the second surface has a second coated portion on which the positive active material layer is located and a second uncoated portion free from the positive active material layer, a first ceramic coating layer is on the first uncoated portion, and a second ceramic coating layer is on the second uncoated portion, and the first ceramic coating layer directly faces the exterior material.

2 . The electrode assembly of claim 1 , wherein the positive electrode, the separator, and the negative electrode are wound in a jelly-roll form.

3 . The electrode assembly of claim 1 , wherein the first uncoated portion and the second uncoated portion each independently comprise curved portions and straight portions alternately arranged,
the first uncoated portion comprises a first curved portion and a first straight portion, and the first ceramic coating layer is on the first curved portion and the first straight portion, the second uncoated portion comprises: a second curved portion opposite to the first curved portion; and a second straight portion opposite to the first straight portion, and the second ceramic coating layer is on the second curved portion and the second straight portion.

4 . The electrode assembly of claim 3 , wherein a length of the first ceramic coating layer is greater than a length of the second ceramic coating layer, and
the first uncoated portion further comprises a third curved portion and a third straight portion, and the first ceramic coating layer is on the third curved portion and the third straight portion.

5 . The electrode assembly of claim 4 , wherein the first uncoated portion further comprises a fifth curved portion extending from the third straight portion, and
the first uncoated portion comprises the first curved portion and the fifth curved portion, the fifth curved portion is adjacent to an inner side of the first curved portion, and the negative electrode is absent between the first curved portion and the fifth curved portion.

6 . The electrode assembly of claim 1 , wherein thicknesses of the first ceramic coating layer and the second ceramic coating layer are each from about 40% to about 90% of a thickness of the positive active material layer.

7 . The electrode assembly of claim 1 , wherein the first ceramic coating layer is in contact with a side surface of the positive active material layer without being in contact with a top surface of the positive active material layer.

8 . The electrode assembly of claim 7 , wherein a thickness of the first ceramic coating layer is different from a thickness of the second ceramic coating layer.

9 . The electrode assembly of claim 1 , wherein a thermal conductivity of the first ceramic coating layer is different from a thermal conductivity of the second ceramic coating layer.

10 . The electrode assembly of claim 1 , wherein the first ceramic coating layer comprises first ceramic particles, and the second ceramic coating layer comprises second ceramic particles, and
the first ceramic particles and the second ceramic particles each independently comprise particles of SiO 2 , Boehmite, BaTiO 3 , Pb(Zr, Ti)O 3 (PZT), Pb 1-x La x Zr 1-y Ti y O 3 (PLZT, where 0<x<1 and 0<y<1), Pb(Mg 1/3 Nb 2/3 )O 3 —PbTiO 3 (PMN-PT), HfO 2 , SrTiO 3 , SnO 2 , CeO 2 , MgO, NiO, CaO, ZnO, ZrO 2 , Y 2 O 3 , Al 2 O 3 , SiC, TiO 2 , PbO, Bi 2 O 3 , MoO 3 , V 2 O 5 , Nb 2 O 5 , Ta 2 O 5 , WO 3 , In 2 O 3 , or any combination thereof.

11 . The electrode assembly of claim 10 , wherein particle diameters of the first ceramic particles are different from particle diameters of the second ceramic particles, or
shapes of the first ceramic particles are different from shapes of the second ceramic particles.

12 . The electrode assembly of claim 4 , wherein the first uncoated portion further comprises: a fifth curved portion extending from the third straight portion and a fifth straight portion; and a seventh curved portion extending from the fifth straight portion and a seventh straight portion,
the second uncoated portion further comprises a fourth curved portion extending from the second straight portion and a fourth straight portion, and a first organic insulating layer is on the seventh curved portion, and a second organic insulating layer is on the fourth curved portion.

13 . The electrode assembly of claim 12 , wherein the second organic insulating layer blocks contact between the second uncoated portion and a third uncoated portion of the negative electrode.

14 . The electrode assembly of claim 12 , wherein the second organic insulating layer comprises an insulating tape.

15 . The electrode assembly of claim 14 , wherein the insulating tape comprises an insulating polymer, and
the insulating polymer comprises polytetrafluoroethylene (PTFE), polytetrafluoroethylene-ethylene (ETFE), polytetrafluoroethylene-perfluoroalkylvinyl ether (PFA), polyacrylate (PA), styrene-butadiene rubber (SBR), polyimide (PI), liquid crystalline polymer (LCP), polyphenylene sulfide (PPS), polybutylene terephthalate (PBT), polyethylene terephthalate (PET), polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), polyvinylidene fluoride (PVdF), polyvinylidenefluoride-co-hexafluoropropylene, polyvinylidene fluoride-co-trichloroethylene, polymethylmethacrylate, polybutylacrylate, polyacrylonitrile, polyvinylpyrrolidone, polyvinylacetate, polyethylene-co-vinyl acetate, polyethylene oxide, polyarylate, cyanoethylpullulan, cyanoethylpolyvinylalcohol, cyanoethylcellulose, cyanoethylsucrose, pullulan, carboxyl methyl cellulose, or any combination thereof.

16 . The electrode assembly of claim 1 , wherein the first surface further comprises a fifth uncoated portion at a winding start portion and free from the positive active material layer,
the second surface further comprises a sixth uncoated portion at the winding start portion and free from the positive active material layer, and an electrode tab is on the fifth uncoated portion or the sixth uncoated portion.

17 . The electrode assembly of claim 16 , further comprising a first protective tape on the electrode tab.

18 . The electrode assembly of claim 12 , wherein the negative electrode comprises:
a negative electrode substrate; and a negative active material layer on both sides of the negative electrode substrate, wherein the negative electrode substrate comprises a third surface and a fourth surface opposite to the third surface, the third surface comprises: a third coated portion on which the negative active material layer is located; and a third uncoated portion at a winding end portion and free from the negative active material layer, the fourth surface comprises: a fourth coated portion on which the negative active material layer is located; and a fourth uncoated portion at the w

Assignees

• Samsung Sdi Co Ltd

Inventors

• Ha Jaehwan
• Kim Taejoong

Classifications

• H01M50/586

  inside the batteries, e.g. incorrect connections of electrodes · CPC title

• H01M50/595

  Tapes · CPC title

• H01M50/105

  Pouches or flexible bags · CPC title

• H01M10/052

  Li-accumulators · CPC title

• H01M10/0587 Primary

  of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators · CPC title