Redox-active composite and electrochemical reactive separation of nitrate to ammonia

Patent metadata

Field	Value
Publication number	US-2024254017-A1
Application number	US-202418423742-A
Country	US
Kind code	A1
Filing date	Jan 26, 2024
Priority date	Jan 27, 2023
Publication date	Aug 1, 2024
Grant date	—

Abstract

A redox-active composite comprises a conductive substrate including electrosorbent regions and electrocatalytic regions thereon, where the electrosorbent regions comprise a redox-active polymer and the electrocatalytic regions comprise a metal oxide. An electrochemical cell for electrochemical reactive separation of nitrate to ammonia includes a vessel configured for flow of a fluid therethrough, a bifunctional electrode comprising the redox-active composite positioned in the vessel, and a counter electrode spaced apart from the bifunctional electrode in the vessel.

First claim

1 . A redox-active composite comprising:
a conductive substrate including electrosorbent regions and electrocatalytic regions thereon, wherein the electrosorbent regions comprise a redox-active polymer, and wherein the electrocatalytic regions comprise a metal oxide.

2 . The redox-active composite of claim 1 , wherein the electrosorbent regions are spatially distinct from the electrocatalytic regions.

3 . The redox-active composite of claim 1 , wherein the redox-active polymer includes an amine functional group, and/or
wherein the redox-active polymer is configured for ion-exchange or hydrogen bonding with nitrate.

4 . The redox-active composite of claim 1 , wherein the redox-active polymer comprises polyaniline and/or polypyrrole.

5 . The redox-active composite of claim 1 , wherein the metal oxide is stable under anodic and cathodic polarization, and/or
wherein the metal oxide is stable in acidic and alkaline solutions.

6 . The redox-active composite of claim 1 , wherein the metal oxide comprises cobalt oxide.

7 . The redox-active composite of claim 1 , wherein the conductive substrate comprises a metal support coated with a carbon-based material.

8 . The redox-active composite of claim 7 , wherein an average loading level of the carbon-based material on the metal support is in a range from about 0.5 mg cm −2 to about 4 mg cm −2 .

9 . The redox-active composite of claim 1 , wherein a mass loading of the metal oxide on the conductive substrate is in a range from about 0.3 mg to about 5 mg, and/or
wherein a mass loading of the redox-active polymer on the conductive substrate is in a range from about 1 mg to about 5 mg.

10 . A bifunctional electrode for electrochemical reactive separation of nitrate to ammonia comprising the redox-active composite of claim 1 .

11 . An electrochemical cell for electrochemical reactive separation of nitrate to ammonia, the electrochemical cell comprising:
a vessel configured for flow of a fluid therethrough; a bifunctional electrode comprising the redox-active composite of claim 1 positioned in the vessel; and a counter electrode spaced apart from the bifunctional electrode in the vessel.

12 . An electrochemical method for nitrate remediation and ammonium production, the electrochemical method comprising:
providing an electrochemical cell including a working electrode comprising a conductive substrate having electrosorbent regions and electrocatalytic regions thereon; applying an anodic potential to the working electrode and flowing a waste fluid into the electrochemical cell, whereby nitrate from the waste fluid is selectively adsorbed onto the electrosorbent regions and a purified water stream is formed; removing the purified water stream from the electrochemical cell; applying a first cathodic potential to the working electrode and flowing a receiving fluid into the electrochemical cell, whereby the nitrate is released from the electrosorbent regions into the receiving fluid and a concentrated receiving solution is formed; applying a second cathodic potential to the working electrode, the second cathodic potential being more negative than the first cathodic potential, whereby the nitrate from the concentrated receiving solution is electrocatalyzed to ammonium or ammonia and the electrosorbent regions on the conductive substrate are regenerated.

13 . The electrochemical method of claim 12 , wherein the waste fluid is obtained from industrial runoff, agricultural runoff, polluted groundwater, or another source.

14 . The electrochemical method of claim 12 , wherein the waste fluid includes a dilute concentration of the nitrate, the dilute concentration being less than 10 mM.

15 . The electrochemical method of claim 14 , wherein a concentration of the nitrate in the concentrated receiving solution is at least 8 times the dilute concentration of the nitrate in the waste fluid.

16 . The electrochemical method of claim 12 , wherein an ammonia yield rate of the working electrode is at least about 100 μg h −1 cm −2 .

17 . The electrochemical method of claim 12 being carried out with a total energy consumption of less than 300 kWh kg −1 -N.

18 . The electrochemical method of claim 12 , wherein the electrosorbent regions comprise a redox-active polymer and the electrocatalytic regions comprise a metal oxide, and
wherein the electrosorbent regions are spatially distinct from the electrocatalytic regions.

19 . The electrochemical method of claim 12 , wherein the conductive substrate comprises a metal support coated with a carbon-based material.

20 . A method of making a bifunctional electrode, the method comprising:
electrodepositing a metal hydroxide on a conductive substrate, the metal hydroxide accumulating during electrodeposition to form clusters; after the electrodeposition, heat treating the clusters to transform the metal hydroxide into a metal oxide, thereby forming electrocatalytic regions comprising the metal oxide on the conductive substrate; after the heat treatment, electropolymerizing a redox-active polymer on the conductive substrate, the electropolymerization occurring in regions between the electrocatalytic regions, thereby forming electrosorbent regions comprising the redox-active polymer on the conductive substrate.

Assignees

• Univ Illinois

Inventors

• Su Xiao
• Kim Kwiyong

Classifications

• C02F2001/46133

  characterised by the material · CPC title

• C25B1/27

  Ammonia · CPC title

• C02F2001/46142

  Catalytic coating · CPC title

• C25B11/052

  Electrodes comprising one or more electrocatalytic coatings on a substrate · CPC title

• C02F1/46109 Primary

  Electrodes · CPC title