Acid washing

Patent metadata

Field	Value
Publication number	US-2024253009-A1
Application number	US-202418428765-A
Country	US
Kind code	A1
Filing date	Jan 31, 2024
Priority date	Jan 31, 2023
Publication date	Aug 1, 2024
Grant date	—

Abstract

Sorbent materials contain carbonaceous material that has been activated to form a precursor activated carbon have been subjected to a pretreatment with an acid or a base followed optionally by thermal oxidation are useful for treating water. The sorbent material is made by contacting the precursor activated carbon with a nitrogen source and a metal source, and optionally by thermally oxidizing the precursor activated carbon. The resulting doped precursor activated is also calcined.

First claim

What is claimed is:

1 . A sorbent material, comprising:
a carbonaceous material which has been activated to form a precursor activated carbon, wherein the precursor activated carbon has been subjected to a pretreatment with an acid or a base followed by optional thermal oxidation, and wherein the precursor activated carbon has been contacted with a nitrogen source and a metal source and comprises about 5% to about 12% nitrogen as measured on a dry precursor activated carbon basis and about 0.1 wt. % to about 1.0 wt. % metal as measured on a dry precursor activated carbon basis.

2 . The sorbent material of claim 1 , wherein the sorbent material has a modified contact pH of about 3 to about 11.

3 . The sorbent material of claim 1 , wherein the pretreatment is with an acid.

4 . The sorbent material of claim 3 , wherein the acid is any of nitric acid, sulfuric acid, hydrochloric acid, hydrobromic acid, hydroiodic acid, phosphoric acid, acetic acid, citric acid, ascorbic acid, or combinations thereof.

5 . The sorbent material of claim 3 , wherein the sorbent material has a modified contact pH of about 5 to about 8.

6 . The sorbent material of claim 1 , wherein the pretreatment is with a base.

7 . The sorbent material of claim 6 , wherein the base is any of sodium hydroxide, ammonium hydroxide, magnesium hydroxide, potassium hydroxide, calcium hydroxide, ammonia, sodium carbonate, sodium bicarbonate, or combinations thereof.

8 . The sorbent material of claim 6 , wherein the sorbent material has a modified contact pH of about 7 to about 11.

9 . The sorbent material of claim 1 , wherein the metal is selected from iron, copper, zinc, or combinations thereof.

10 . The sorbent material of claim 1 , wherein the carbonaceous material is formed from one or more of coconut shell, bituminous coal, sub-bituminous coal, lignite coal, or anthracite coal.

11 . The sorbent material of claim 1 , wherein the sorbent material has a chloramine destruction number (CDN) of about 10 to about 75.

12 . The sorbent material of claim 1 , wherein the sorbent material has a chloramine destruction number (CDN) of about 37 to about 72.

13 . The sorbent material of claim 1 , wherein the sorbent material has a peroxide number of about 1.5 minutes to about 40 minutes.

14 . The sorbent material of claim 1 , wherein the sorbent material has a peroxide number of about 2.6 minutes to about 3.7 minutes.

15 . The sorbent material of claim 1 , wherein the sorbent material has an oxygen content of about 3% to about 9%.

16 . A method for making a sorbent material, comprising steps of:
providing a carbonaceous material, activating the carbonaceous material to form a precursor activated carbon, pretreating the precursor activated carbon with an acid or a base, optionally thermally oxidizing the precursor activated carbon at a temperature of about 450° C., contacting the precursor activated carbon with a metal source and a nitrogen source to form a doped precursor activated carbon, and calcining the doped precursor activated carbon at a temperature of about 950° C.

17 . The method of claim 16 , wherein the carbonaceous material is formed from one or more of coconut shell, bituminous coal, sub-bituminous coal, lignite coal, or anthracite coal.

18 . The method of claim 16 , wherein the acid is any of nitric acid, sulfuric acid, hydrochloric acid, hydrobromic acid, hydroiodic acid, phosphoric acid, acetic acid, citric acid, ascorbic acid, or combinations thereof.

19 . The method of claim 16 , wherein the base is any of ammonium hydroxide, sodium hydroxide, magnesium hydroxide, potassium hydroxide, calcium hydroxide, ammonia, sodium carbonate, sodium bicarbonate, or combinations thereof.

20 . The method of claim 16 , wherein the metal source is any of copper (II) sulfate pentahydrate, copper (II) chloride, copper (II) nitrate, copper (II) acetate, copper (II) carbonate hydroxide, copper (II) formate, copper (II) formate tetrahydrate, iron (II) chloride, iron (III) chloride, zinc chloride, zinc nitrate, zinc sulfate, zinc acetate, hydrates thereof, or combinations thereof.

21 . The method of claim 16 , wherein the nitrogen source has an oxidation state of −3.

22 . The method of claim 16 , wherein the nitrogen source comprises urea, dicyandiamide, melamine, or combinations thereof.

23 . The method of claim 16 , wherein the sorbent material has a modified contact pH of about 5 to about 11.

24 . The method of claim 16 , wherein the sorbent material has a chloramine destruction number (CDN) of about 10 to about 75.

25 . The sorbent material of claim 16 , wherein the sorbent material has a chloramine destruction number (CDN) of about 37 to about 72.

26 . The method of claim 16 , wherein the sorbent material has a peroxide number of about 1.5 minutes to about 40 minutes.

27 . The method of claim 16 , wherein the sorbent material has a peroxide number of about 2.6 minutes to about 3.7 minutes.

28 . The method of claim 16 , wherein the sorbent material has an oxygen of about 3% to about 9%.

29 . A method for treating water that potentially contains chlorine, chloramine, chloroform, trihalomethanes, haloacetic acids, peroxides, volatile organic compounds, or combinations thereof, comprising steps of:
contacting the water with a sorbent material which comprises an activated carbon formed from a carbonaceous material and wherein the activated carbon has been pretreated with an acid or a base and subsequent thermal oxidation, followed by doping with a metal source and a nitrogen source, wherein contacting the water with sorbent material results in removal of one or more of chlorine, chloramine, chloroform, trihalomethanes, haloacetic acids, peroxides, and volatile organic compounds.

30 . The method of claim 29 , wherein the carbonaceous material is one or more of bituminous coal, sub-bituminous coal, lignite coal, anthracite coal, or coconut shell.

31 . The method of claim 29 , wherein the metal source is any of copper (II) sulfate pentahydrate, copper (II) chloride, copper (II) nitrate, copper (II) acetate, copper (II) carbonate hydroxide, copper (II) formate, copper (II) formate tetrahydrate, iron (II) chloride, iron (III) chloride, zinc chloride, zinc nitrate, zinc sulfate, zinc acetate, hydrates thereof, or combinations thereof.

32 . The method of claim 29 , wherein the nitrogen source has an oxidation state of −3.

33 . The method of claim 29 , wherein the nitrogen source comprises urea, dicyandiamide, melamine, or combinations thereof.

34 . The method of claim 29 , wherein the sorbent material has a modified contact pH of about 3 to about 11.

35 . The method of claim 29 , wherein the sorbent material has a chloramine destruction number (CDN) of about 10 to about 75.

36 . The method of claim 29 , wherein the sorbent material has a chloramine destruction number (CDN) of about 37 to about 72.

37 . The method of claim 29 , wherein the sorbent material has a peroxide number of about 1.5 minutes to about 40 minutes.

38 . The method of claim 29 , wherein the sorbent material has a peroxide number of about 2.6 minutes to about 3.7 minutes.

Assignees

• Calgon Carbon Corp

Inventors

• Mazzoccoli Jason P
• Walker Ryan W
• Tramposch Walter G

Classifications

• B01J2220/4812

  the starting material being of organic character · CPC title

• C02F1/283 Primary

  using coal, charred products, or inorganic mixtures containing them · CPC title

• B01J20/3078

  Thermal treatment, e.g. calcining or pyrolizing · CPC title

• B01J20/0237

  Compounds of Cu · CPC title

• B01J20/0229

  Compounds of Fe · CPC title