Direct air capture reactor systems and related methods of transporting carbon dioxide

Patent metadata

Field	Value
Publication number	US-2024252980-A1
Application number	US-202218560909-A
Country	US
Kind code	A1
Filing date	May 18, 2022
Priority date	May 20, 2021
Publication date	Aug 1, 2024
Grant date	—

Abstract

A direct air capture (DAC) reactor system is disclosed and comprises electrochemical cells. One or more of the electrochemical cells comprises a cathode, an anode, and an electrolyte membrane between the cathode and the anode. The electrolyte membrane is configured to transport carbonate ions and oxygenate ions from the cathode to the anode. Additional DAC reactor systems and methods of capturing carbon dioxide from a feedstream using the reactor systems are also disclosed.

First claim

1 . A direct air capture reactor system, comprising:
electrochemical cells, one or more of the electrochemical cells comprising:
a cathode;
an anode; and
an electrolyte membrane between the cathode and the anode, the electrolyte membrane configured to transport carbonate ions and oxygenate ions from the cathode to the anode.

2 . The direct air capture reactor system of claim 1 , wherein the cathode comprises a material formulated to convert carbon dioxide to carbonate ions.

3 . The direct air capture reactor system of claim 2 , wherein the electrolyte membrane comprises a material formulated to transport the carbonate ions.

4 . The direct air capture reactor system of claim 2 , wherein the anode comprises a material formulated to convert the carbonate ions to carbon dioxide.

5 . The direct air capture reactor system of claim 2 , wherein the cathode comprises a material formulated to convert the carbon dioxide to the carbonate ions and to convert oxygen to oxygenate ions.

6 . The direct air capture reactor system of claim 1 , wherein the electrolyte membrane comprises an oxide-carbonate composite electrolyte membrane.

7 . The direct air capture reactor system of claim 1 , further comprising a power source operatively coupled to the one or more electrochemical cells.

8 . A direct air capture reactor system, comprising:
one or more electrochemical cells between a first chamber and a second chamber, the one or more electrochemical cells comprising:
a cathode, an anode, and an electrolyte membrane between the cathode and the anode, the electrolyte membrane configured to transport carbonate ions and oxygenate ions across the electrolyte membrane from the first chamber to the second chamber.

9 . The direct air capture reactor system of claim 8 , wherein the electrolyte membrane is configured to produce a chemical gradient of carbon dioxide.

10 . The direct air capture reactor system of claim 8 , wherein the electrolyte membrane is configured to produce a gradient of carbon dioxide on both sides of the electrolyte membrane.

11 . The direct air capture reactor system of claim 8 , further comprising a power source configured to apply an electrochemical potential between the cathode and the anode.

12 . A method of capturing carbon dioxide from a feedstream, comprising:
introducing a carbon dioxide-containing feedstream to an electrochemical cell, the carbon dioxide-containing feedstream comprising less than about 1000 ppm of carbon dioxide and the electrochemical cell comprising a cathode, an electrolyte membrane adjacent to the cathode, and an anode adjacent to the electrolyte membrane; reacting the carbon dioxide of the carbon dioxide-containing feedstream at the cathode to produce carbonate ions; transporting the carbonate ions through the electrolyte membrane and to the anode; reacting the carbonate ions at the anode to produce carbon dioxide; and recovering the carbon dioxide as a concentrated carbon dioxide feedstream.

13 . The method of claim 12 , wherein reacting the carbon dioxide of the carbon dioxide-containing feedstream at the cathode to produce carbonate ions comprises reacting the carbon dioxide at a temperature of from about 400° C. to about 650° C.

14 . The method of claim 12 , wherein reacting the carbon dioxide of the carbon dioxide-containing feedstream at the cathode comprises conducting the reaction using a chemical gradient of carbon dioxide.

15 . The method of claim 12 , wherein reacting the carbon dioxide of the carbon dioxide-containing feedstream at the cathode comprises applying an electrochemical potential between the cathode and the anode.

16 . The method of claim 15 , wherein applying an electrochemical potential between the cathode and the anode comprises applying a voltage of from about 0.7 V to about 1.0 V between the cathode and the anode.

17 . The method of claim 12 , further comprising producing a carbon dioxide-depleted stream at the anode.

18 . The method of claim 17 , wherein producing a carbon dioxide-depleted stream comprises producing oxygen at the anode.

19 . The method of claim 12 , wherein introducing a carbon dioxide-containing feedstream to an electrochemical cell comprises introducing the carbon dioxide-containing feedstream comprising less than about 1000 parts per million (ppm) of carbon dioxide to the electrochemical cell.

20 . The method of claim 12 , wherein introducing a carbon dioxide-containing feedstream to an electrochemical cell comprises introducing the carbon dioxide-containing feedstream comprising from about 350 ppm to about 500 ppm carbon dioxide to the electrochemical cell.

Assignees

• Battelle Energy Alliance Llc

Inventors

• Ding Dong
• Wang Lucun
• Wu Wei

Classifications

• B01D2257/504

  Carbon dioxide · CPC title

• B01D53/62

  Carbon oxides · CPC title

• B01D71/0271 Primary

  Perovskites · CPC title

• B01D53/326 Primary

  in electrochemical cells · CPC title

• B01D2258/06

  Polluted air · CPC title