Reduction catalyst for water electrolysis and preparation method therefor

Patent metadata

Field	Value
Publication number	US-2024247388-A1
Application number	US-202218562114-A
Country	US
Kind code	A1
Filing date	May 13, 2022
Priority date	May 20, 2021
Publication date	Jul 25, 2024
Grant date	—

Abstract

A method for preparing a reduction catalyst for water electrolysis using protective coating; a reduction electrode for alkaline water electrolysis comprising a reduction catalyst prepared thereby, and an alkaline water electrolysis system are disclosed. The method for preparing a reduction catalyst for water electrolysis applies a protective coating method and suppresses the growth of alloy particles in a subsequent high-temperature heat treatment step, and, thus, can prepare and provide a catalyst with a high alloying degree. As a result, a non-novel metal alloy catalyst prepared according to the method of the present invention has excellent catalytic characteristics by exhibiting hydrogen evolution reaction (HER) performance similar to that of platinum, which is a noble metal catalyst.

First claim

1 . A method for preparing a reduction catalyst for water electrolysis, the method comprising the steps of:
forming a first metal-carbon catalyst precursor in which the first metal is supported on a carbon support; coating the first metal-carbon catalyst precursor with polydopamine (PDA); further supporting a second metal on the coated first metal-carbon catalyst precursor to form a first metal-second metal-carbon precursor; and heat-treating the first metal-second metal-carbon precursor to obtain a reduction catalyst for water electrolysis containing a carbon-supported first metal-second metal alloy, wherein the first metal and the second metal are mutually different transition metals.

2 . The method for preparing a reduction catalyst for water electrolysis according to claim 1 , wherein:
the molar ratio of the first metal to the second metal in the first metal-second metal alloy contained in the reduction catalyst for water electrolysis is 7:3 to 3:7.

3 . The method for preparing a reduction catalyst for water electrolysis according to claim 1 , wherein:
the first metal or the second metal is each independently selected from the group consisting of Ni, Co, Mo, Fe, Sn, and Cu.

4 . The method for preparing a reduction catalyst for water electrolysis according to claim 1 , wherein:
a supported amount of the first metal or the second metal is 20 wt % or more with respect to the weight of the carbon support.

5 . The method for preparing a reduction catalyst for water electrolysis according to claim 1 , wherein:
the carbon support is at least one selected from the group consisting of carbon black, carbon nanotube, carbon nanofiber, carbon nanocoil, and carbon nanocage.

6 . The method for preparing a reduction catalyst for water electrolysis according to claim 1 , wherein:
in the heat-treating the first metal-second metal-carbon precursor to obtain a reduction catalyst for water electrolysis containing a carbon-supported first metal-second metal alloy, the heat treatment temperature is 600 to 900° C.

7 . The method for preparing a reduction catalyst for water electrolysis according to claim 1 , wherein:
in the heat-treating the first metal-second metal-carbon precursor to obtain a reduction catalyst for water electrolysis containing a carbon-supported first metal-second metal alloy, a heat treatment atmosphere is a mixed atmosphere of hydrogen and inert gas.

8 . The method for preparing a reduction catalyst for water electrolysis according to claim 7 , wherein:
the mixed atmosphere of hydrogen and inert gas is one in which hydrogen and inert gas are mixed at a volume ratio of 10:30 to 50.

9 . The method for preparing a reduction catalyst for water electrolysis according to claim 7 , wherein:
the inert gas is argon (Ar).

10 . A reduction catalyst for water electrolysis, comprising a carbon-supported first metal-second metal alloy,
wherein the first metal and the second metal are mutually different transition metals, and wherein a molar ratio of the first metal to the second metal is 7:3 to 3:7.

11 . The reduction catalyst for water electrolysis according to claim 10 , wherein:
the first metal or the second metal is each independently selected from the group consisting of Ni, Co, Mo, Fe, Sn, and Cu.

12 . The reduction catalyst for water electrolysis according to claim 10 , wherein:
a supported amount of the first metal or the second metal is 20 wt % or more with respect to the weight of the carbon.

13 . The reduction catalyst for water electrolysis according to claim 10 , wherein:
the carbon-supported first metal-second metal alloy has a particle size of 10 to 20 nm.

14 . A reduction electrode for alkaline water electrolysis, comprising:
a metal current collector; and a catalyst layer formed on the metal current collector and containing a reduction catalyst for water electrolysis prepared according to the preparation method of claim 1 .

15 . An alkaline water electrolysis system, comprising:
an electrolyte; an oxidation electrode; an ion exchange diaphragm; and a reduction electrode containing the reduction catalyst for water electrolysis prepared according to claim 1 .

Assignees

• Hanwha Solutions Corp
• Yonsei Univ Univ Industry Foundation Uif

Inventors

• Roh Chiwoo
• Kim Hansung
• Kim Gil Ho
• Song Kyu Ho

Classifications

• B01J2235/15

  X-ray diffraction · CPC title

• B01J2235/30

  Scanning electron microscopy; Transmission electron microscopy · CPC title

• B01J21/18

  Carbon · CPC title

• C25B11/054

  Electrodes comprising electrocatalysts supported on a carrier · CPC title

• C25B11/052

  Electrodes comprising one or more electrocatalytic coatings on a substrate · CPC title