Lithium nickel-based composite oxide as a positive electrode active material for rechargeable lithium-ion batteries

Patent metadata

Field	Value
Publication number	US-2024243276-A1
Application number	US-202218562316-A
Country	US
Kind code	A1
Filing date	May 27, 2022
Priority date	May 27, 2021
Publication date	Jul 18, 2024
Grant date	—

Abstract

The present invention provides a positive electrode active material for lithium-ion rechargeable batteries, wherein the positive electrode active material comprises Li, M′, and oxygen, wherein M′ comprises: —Ni in a content x between 60.0 mol % and 95.0 mol %, relative to M′; —Co in a content y, wherein 0)<y<40.0 mol %, relative to M′: —Mn in a content z, wherein 0)<z<70.0 mol %, relative to M′: -D in a content a, wherein 0<a<2.0 mol %, relative to M′, wherein D comprises an element other than Li, O, Ni, Co, Mn, F, W and B; —F in a content b, wherein b>0, preferably between 0.1 mol % and 4.0 mol %, relative to M′; —W in a content c between 0.1 mol % and 4.0 mol %, relative to M′; —B in a content e, wherein 0<e<4.0 mol %, relative to M′; and, -wherein x, y, z, a, e and c are measured by Inductively Coupled Plasma—Optical Emission Spectrometry (ICP-OES), -wherein b is measured by Ion chromatography (IC), -wherein x++y+z+a+b+c+e is 100.0 mol %, wherein the positive electrode active material has a F content FA defined as formula (I) and W content WA defined as formula (II), wherein the positive electrode active material has a F content FB and a W content WB wherein FB and WB are determined by XPS analysis, wherein FB and WB are each expressed as molar fraction compared to the sum of molar fractions of Co, Mn, Ni, F, W, and B, as measured by X-ray photoelectron spectroscopy, wherein the ratio FB/FA>1.0, wherein the ratio WB/WA>1.0.

First claim

1 - 17 . (canceled)

18 . A positive electrode active material for lithium-ion rechargeable batteries, wherein the positive electrode active material comprises Li, M′, and oxygen, wherein M′ comprises:
Ni in a content x between 60.0 mol % and 95.0 mol %, relative to M′;
Co in a content y, wherein 0≤y≤40.0 mol %, relative to M′;
Mn in a content z, wherein 0≤z≤70.0 mol %, relative to M′;
D in a content a, wherein 0≤a≤2.0 mol %, relative to M′, wherein D comprises an element other than Li, O, Ni, Co, Mn, F, W and B;
F in a content b, wherein b>0, relative to M′;
W in a content c, wherein c>0, relative to M′;
S in a content d, wherein 0≤d≤4.0 mol %, relative to M′;
B in a content e, wherein 0≤e≤4.0 mol %, relative to M′; and,
wherein x, y, z, a, e and c are measured by Inductively Coupled Plasma—Optical Emission Spectrometry (ICP-OES),
wherein b is measured by Ion Chromatography (IC),
wherein x+y+z+a+b+c+d+e is 100.0 mol %,

wherein the positive electrode active material has a F content F A defined as b/(x+y+z+b+c+d+e) and W content W A defined as c/(x+y+z+b+c+d+e),
wherein the positive electrode active material has a F content F B and a W content W B , wherein F B and W B are determined by X-ray photoelectron spectroscopy analysis, wherein F B and W B are each expressed as molar fraction compared to the sum of molar fractions of Co, Mn, Ni, F, W, S, and B, as measured by XPS analysis,
wherein the ratio F B /F A >1.0, and
wherein the ratio W B /W A >1.0.

19 . The positive electrode active material according to claim 18 , wherein the positive electrode active material further comprises S in a content d, wherein d>0, wherein the positive electrode active material has a S content S A defined as d/(x+y+z+b+c+d+e), wherein the positive electrode active material has a S content S B determined by XPS analysis, wherein S B is expressed as molar fraction compared to the sum of molar fractions of Co, Mn, Ni, F, W, S, and B as measured by XPS analysis,
wherein the ratio S B /S A >1.0.

20 . The positive electrode active material according to claim 18 , wherein e>0, wherein the positive electrode active material has a B content B A defined as e/(x+y+z+b+c+d+e)′
wherein the positive electrode active material has a B content B B determined by XPS analysis,
wherein B B is expressed as molar fraction compared to the sum of molar fractions of Co, Mn, Ni, F, W, S, and B as measured by XPS analysis,
wherein the ratio B B /B A >1.0.

21 . The positive electrode active material according to claim 20 , wherein the ratio B B /B A >2.0.

22 . The positive electrode active material according to claim 18 , wherein the ratio F B /F A >2.0.

23 . The positive electrode active material according to claim 18 , wherein the ratio W B /W A >2.0.

24 . The positive electrode active material according to claim 18 , wherein D comprises at least one element selected from the group consisting of: Al, Ba, Ca, Cr, Fe, Mg, Mo, Nb, Si, Sr, Ti, Y, V, Zn, and Zr.

25 . The positive electrode active material according to claim 18 , wherein D has a content a between 0.01 mol % and 2.0 mol %, relative to M′.

26 . Method for manufacturing positive electrode active material according to claim 18 , wherein the method comprises the following consecutive steps:
Step 1) mixing a lithium transition metal oxide with a F containing compound and a W containing compound, to obtain a mixture; and Step 2) heating the mixture in an oxidizing atmosphere at a temperature between 250° C. and less than 500° C. so as to obtain the positive electrode active material.

27 . Method according to claim 26 , wherein the F containing compound is PVDF.

28 . Method according to claim 26 , wherein the W containing compound is WO 3 .

29 . Method according to claim 26 , wherein in Step 1) a B containing compound is added together with F and W containing compound.

30 . Method according to claim 29 , wherein the B containing compound is H 3 BO 3 .

31 . Method according to claim 26 , further comprising an additional step between Step 1 and Step 2, wherein the additional step is combining mixture from Step 1) with a solution comprising an S containing compound.

32 . Method according to claim 31 , wherein the S containing compound is Al 2 (SO 4 ) 3 .

33 . A battery comprising the positive electrode active material according to claim 18 .

34 . A portable computer, a tablet, a mobile phone, an electrically powered vehicle, or an energy storage system comprising a battery according to claim 33 .

Assignees

• Umicore Nv

Inventors

• Yun Bin-Na
• Jung Kyungsub
• Kwon Ji-Yeong
• Ryu Woon-Hyoung
• Lee Seunghwan
• Blangero Maxime

Classifications

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• H01M4/0471

  involving thermal treatment, e.g. firing, sintering, backing particulate active material, thermal decomposition, pyrolysis · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/623

  fluorinated polymers · CPC title