Honeycomb structure, electrically heating support and exhaust gas treatment device

Patent metadata

Field	Value
Publication number	US-2024240581-A1
Application number	US-202318534842-A
Country	US
Kind code	A1
Filing date	Dec 11, 2023
Priority date	Jan 13, 2023
Publication date	Jul 18, 2024
Grant date	—

Abstract

A honeycomb structure includes: a honeycomb structure portion 1 made of ceramics, the honeycomb structure portion 1 including an outer peripheral wall 10, a partition wall 11defining a plurality of cells 11a, and a plurality of slits 12 cut inwardly in a radial direction from the outer peripheral wall 10; a pair of electrode layers 2 being provided on an outer surface of the outer peripheral wall 10 so as to face each other across a central axis CA of the honeycomb structure portion 1; and reinforcing layers 3 provided on the outer surface of the outer peripheral wall 10 so as to be located between the pair of electrode layers 2 in a circumferential direction 1C of the honeycomb structure portion 1, the reinforcing layers 3 being electrically separated from the pair of electrode layers 2 by the slits 12.

First claim

1 . A honeycomb structure comprising:
a honeycomb structure portion made of ceramics, the honeycomb structure portion comprising an outer peripheral wall, a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from one end face to other end face to form a flow path, and a plurality of slits cut inwardly in a radial direction from the outer peripheral wall, each of the slits extending in an extending direction of the cells; a pair of electrode layers used for passing a current into and out of the honeycomb structure, the pair of electrode layers being provided on an outer surface of the outer peripheral wall so as to face each other across a central axis of the honeycomb structure portion; and reinforcing layers provided on the outer surface of the outer peripheral wall so as to be located between the pair of electrode layers in a circumferential direction of the honeycomb structure portion, the reinforcing layers being electrically separated from the pair of electrode layers by the slits.

2 . The honeycomb structure according to claim 1 , wherein the entire outer periphery of the outer peripheral wall is covered with the electrode layers and the reinforcing layers except for positions of the plurality of slits.

3 . The honeycomb structure according to claim 1 , wherein the electrode layers and the reinforcing layers are made of the same material.

4 . The honeycomb structure according to claim 1 , wherein a ratio (R2/R1) of a volume resistivity (R2) of the reinforcing layers to a volume resistivity (R1) of the honeycomb structure is more than or equal to 0.0001 and less than or equal to 1 or less.

5 . The honeycomb structure according to claim 1 , wherein the number of the slits in regions where the reinforcing layers are provided is larger than the number of the slits in regions where the electrode layers are provided in the circumferential direction of the honeycomb structure portion.

6 . An electrically heating support comprising:
the honeycomb structure according to claim 1 ; and electrode terminals provided on the pair of electrode layers.

7 . An exhaust gas treatment device comprising:
the electrically heating support according to claim 6 ; and a metal can for holding the honeycomb structure.

Assignees

• Ngk Insulators Ltd
• Toyota Motor Co Ltd

Inventors

• Kozaki Yuko
• Mase Kazumi
• Sadamitsu Takahiro
• Shimasaki Shinobu

Classifications

• F01N3/20

  specially adapted for catalytic conversion (F01N3/22 takes precedence) · CPC title

• F01N3/28

  Construction of catalytic reactors · CPC title

• F01N3/2026

  directly electrifying the catalyst substrate, i.e. heating the electrically conductive catalyst substrate by joule effect · CPC title

• F01N3/2828 Primary

  Ceramic multi-channel monoliths, e.g. honeycombs · CPC title

• F01N2330/06

  Ceramic, e.g. monoliths · CPC title