Cemented carbide and cutting tool using same

Patent metadata

Field	Value
Publication number	US-2024240291-A1
Application number	US-202117767443-A
Country	US
Kind code	A1
Filing date	Oct 15, 2021
Priority date	Oct 15, 2021
Publication date	Jul 18, 2024
Grant date	—

Abstract

A cemented carbide consists of: a first phase consisting of a plurality of tungsten carbide grains; and a second phase including cobalt, an average value of equivalent circle diameters of the tungsten carbide grains is 0.5 μm to 1.2 μm, on number basis, the tungsten carbide grains include less than or equal to 13% of first tungsten carbide grains each having an equivalent circle diameter of less than or equal to 0.3 μm, on number basis, the tungsten carbide grains include less than or equal to 12% of second tungsten carbide grains each having an equivalent circle diameter of more than 1.3 μm, in a histogram indicating a distribution of the equivalent circle diameters of the tungsten carbide grains, Fmax/Fmin is less than or equal to 7.0, Fmax/Fmin being a ratio of a maximum frequency Fmax to a minimum frequency Fmin.

First claim

1 . A cemented carbide consisting of: a first phase consisting of a plurality of tungsten carbide grains; and a second phase including cobalt, wherein
the cemented carbide includes more than or equal to 78 volume % and less than 100 volume % of the first phase, and more than 0 volume % and less than or equal to 22 volume % of the second phase, an average value of equivalent circle diameters of the tungsten carbide grains is more than or equal to 0.5 μm and less than or equal to 1.2 μm, on number basis, the tungsten carbide grains include less than or equal to 13% of first tungsten carbide grains each having an equivalent circle diameter of less than or equal to 0.3 μm, on number basis, the tungsten carbide grains include less than or equal to 12% of second tungsten carbide grains each having an equivalent circle diameter of more than 1.3 μm, in a first range of a histogram indicating a distribution of the equivalent circle diameters of the tungsten carbide grains, Fmax/Fmin is less than or equal to 7.0, Fmax/Fmin being a ratio of a maximum frequency Fmax to a minimum frequency Fmin, classes on a horizontal axis of the histogram represent the equivalent circle diameters of the tungsten carbide grains, and an interval of each of the classes is 0.1 μm, frequencies on a vertical axis of the histogram represent, on number basis, percentages of tungsten carbide grains belonging to the respective classes with respect to all the tungsten carbide grains, the first range is a range in which the equivalent circle diameters of the tungsten carbide grains are more than 0.3 μm and less than or equal to 1.3 μm, the maximum frequency Fmax is a maximum frequency in the first range, the minimum frequency Fmin is a minimum frequency in the first range, and a content ratio of cobalt in the cemented carbide is more than 0 mass % and less than or equal to 10 mass %.

2 . The cemented carbide according to claim 1 , wherein the cemented carbide includes more than or equal to 5 volume % and less than or equal to 12 volume % of the second phase.

3 . The cemented carbide according to claim 1 , wherein a content ratio of chromium in the cemented carbide is more than or equal to 0.15 mass % and less than or equal to 1.00 mass %.

4 . The cemented carbide according to claim 3 , wherein a percentage of the chromium with respect to the cobalt on mass basis is more than or equal to 5% and less than or equal to 10%.

5 . The cemented carbide according to claim 1 , wherein a content ratio of vanadium in the cemented carbide on mass basis is more than or equal to 0 ppm and less than 2000 ppm.

6 . The cemented carbide according to claim 1 , wherein
a difference is less than or equal to 2.5% between the maximum frequency Fmax and a frequency Fa of a class smaller by one than a class corresponding to the maximum frequency Fmax, and a difference is less than or equal to 2.5% between the maximum frequency Fmax and a frequency Fb of a class larger by one than the class corresponding to the maximum frequency Fmax.

7 . A cutting tool comprising a cutting edge composed of the cemented carbide according to claim 1 .

8 . The cutting tool according to claim 7 , wherein the cutting tool is a rotating tool for processing a printed circuit board.

Assignees

• Sumitomo Electric Hardmetal Corp

Inventors

• Yamakawa Takahiro
• Hirose Kazuhiro
• Uchino Katsuya
• Yamamoto Tsuyoshi

Classifications

• H05K3/0047

  Drilling of holes · CPC title

• C22C1/051

  Making hard metals based on borides, carbides, nitrides, oxides or silicides; Preparation of the powder mixture used as the starting material therefor · CPC title

• B23B27/148

  Composition of the cutting inserts · CPC title

• B22F2998/10

  Processes characterised by the sequence of their steps · CPC title

• B22F2005/001

  Cutting tools, earth boring or grinding tool other than table ware · CPC title