Lighting apparatus for vehicles and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-2024230048-A1
Application number	US-202318196315-A
Country	US
Kind code	A1
Filing date	May 11, 2023
Priority date	Jan 9, 2023
Publication date	Jul 11, 2024
Grant date	—

Abstract

A lighting apparatus for vehicles which may provide a unique and beautiful image of an electrified vehicle and aesthetic sensibility, and a method of manufacturing the same, include a light source configured to emit light, a light guide plate configured to diffuse the light emitted by the light source, and a lens cover configured to transmit the light diffused by the light guide plate and to emit the light forwards of the light cover, and irregularities configured to form thickness differences of the lens cover depending on a position on the lens cover or a portion of the lens cover are formed on an internal surface of the lens cover configured so that light having passed through the light guide plate is incident thereupon.

First claim

1 . A lighting apparatus for vehicles, the lighting apparatus comprising:
a light source configured to emit light; a light guide plate configured to diffuse the light emitted by the light source; and a lens cover configured to transmit the light diffused by the light guide plate and to emit the light transmitted directly from the light guide plate forwards of the light lens cover, wherein an internal surface of the lens cover, onto which the light diffused by the light guide plate is directly projected, includes a plurality of prominences and depressions formed therein in a regular pattern to include varied thicknesses depending on positions thereof so that amount of the light transmitted by the lens cover varies thereby.

2 . The lighting apparatus of claim 1 , wherein the lens cover is formed of a material including a light-transmissive synthetic resin and a black pigment.

3 . The lighting apparatus of claim 2 , wherein a total transmittance of the lens cover is 10% to 70%.

4 . The lighting apparatus of claim 2 ,
wherein the black pigment is carbon black, and wherein a content of the carbon black is 0.01 wt % to 0.5 wt % with respect to a total weight of the material used to manufacture the lens cover by injection molding.

5 . The lighting apparatus of claim 1 , wherein the lens cover is manufactured by injection molding.

6 . The lighting apparatus of claim 1 ,
wherein an edge pattern including repetitions of the plurality of protrusions and depressions is formed on the internal surface of the lens cover, and wherein at least one of the prominences or the depressions includes a sharp edge-shaped cross section.

7 . The lighting apparatus of claim 6 , wherein deepest end portions of the depressions include the sharp edge-shaped cross section.

8 . The lighting apparatus of claim 6 , wherein protruding end portions of the prominences include a sharp peak-shaped cross section, or include a peak-shaped cross section including a flat surface so that the prominences have a constant thickness.

9 . The lighting apparatus of claim 6 ,
wherein the internal surface of the lens cover includes a plurality of regions, and boundaries between neighboring regions among the plurality of regions of the internal surface of the lens cover correspond to end portions of the prominences including a greatest thickness of the lens cover, and wherein the lens cover has different thicknesses depending on a position in an internal portion of each of the regions.

10 . The lighting apparatus of claim 9 , wherein the internal portion of each of the regions includes an inclined surface on a cross section thereof to have different thicknesses depending on the position in the internal portion of each of the regions.

11 . A method of manufacturing a lighting apparatus for vehicle, the method comprising:
manufacturing a lens cover by injection molding; disposing a light guide plate configured to diffuse light emitted by a light source configured to emit the light, in front of the light source; and disposing the lens cover configured to transmit the light diffused by the light guide plate and to emit the light transmitted directly from the light guide plate forwards of the light lens cover, in front of the light guide plate, wherein, in manufacturing the lens cover, the lens cover is manufactured by injection molding so that irregularities are formed on an internal surface of the lens cover configured so that the light having passed through the light guide plate is incident thereupon, to vary an amount of the light transmitted by the lens cover manufactured by the injection molding depending on a position on the lens cover or a portion of the lens cover.

12 . The method of claim 11 , wherein, in manufacturing the lens cover, the lens cover is manufactured by the injection molding using a material including a synthetic resin configured to be formed into a light-transmissive injection-molded product, and a black pigment.

13 . The method of claim 12 , wherein, in manufacturing the lens cover, the lens cover is manufactured by the injection molding to have total transmittance of 10% to 70%.

14 . The method of claim 12 ,
wherein the black pigment is carbon black, and wherein a content of the carbon black is 0.01 wt % to 0.5 wt % with respect to a total weight of the material used to manufacture the lens cover by the injection molding.

15 . The method of claim 11 , wherein, in manufacturing the lens cover, the lens cover is manufactured by the injection molding so that:
an edge pattern configured so that the irregularities are repeated is formed on the internal surface of the lens cover; the edge pattern includes a structure configured so that prominences including a shape configured to protrude from an internal portion of the lens cover and depressions including a shape recessed between neighboring ones of the prominences are repeated; and at least one of the prominences or the depressions includes a sharp edge-shaped cross section.

16 . The method of claim 15 , wherein deepest end portions of the depressions include the sharp edge-shaped cross section.

17 . The method of claim 15 , wherein protruding end portions of the prominences include a sharp peak-shaped cross section, or include a peak-shaped cross section including a flat surface so that the prominences have a constant thickness.

18 . The method of claim 15 , wherein, in manufacturing the lens cover, the lens cover is manufactured by the injection molding so that:
the internal surface of the lens cover includes a plurality of regions, and boundaries between neighboring regions among the plurality of regions of the internal surface of the lens cover correspond to end portions of the prominences including a greatest thickness of the lens cover; and the lens cover has different thicknesses depending on a position in an internal portion of each of the regions.

19 . The method of claim 18 , wherein the internal portion of each of the regions includes an inclined surface on a cross section thereof to have different thicknesses depending on the position in the internal portion of each of the regions.

20 . A lighting apparatus for vehicles, the lighting apparatus comprising:
a light source configured to emit light; a light guide plate configured to diffuse the light emitted by the light source; and a lens cover configured to transmit the light diffused by the light guide plate and to emit the light forwards of the lens cover, wherein an internal surface of the lens cover, onto which the light diffused by the light guide plate is projected, includes a plurality of prominences and depressions formed therein in a regular pattern to include varied thicknesses depending on positions thereof so that amount of the light transmitted by the lens cover varies thereby, and wherein a material for the lens cover includes pigments and a total transmittance of the lens cover is determined by a content of the pigments included in the material for the lens cover and the thickness of the lens cover such that gradation effect appears in the lighting apparatus.

Assignees

• Hyundai Motor Co Ltd
• Kia Corp

Inventors

• Jung Woo Chul
• Lee Choon Ho
• Lee Jae Kun
• Choi Min Jin

Classifications

• F21S43/265

  Transparent cover plates, e.g. for protecting the interior of the signalling devices against environmental influences · CPC title

• F21S43/14 Primary

  Light emitting diodes [LED] · CPC title

• F21W2107/10

  for land vehicles · CPC title

• F21W2106/00

  Interior vehicle lighting devices · CPC title

• F21V2200/20

  of light guides of a generally planar shape · CPC title