Fork arch

Patent metadata

Field	Value
Publication number	US-2024227978-A9
Application number	US-202318381122-A
Country	US
Kind code	A9
Filing date	Oct 17, 2023
Priority date	Oct 19, 2022
Publication date	Jul 11, 2024
Grant date	—

Abstract

A fork arch is disclosed. The fork arch includes a torsional geometry portion to provide torsional stiffness. The fork arch also includes a transverse geometry portion to provide transverse shear stiffness, the transverse geometry portion intermingled with the torsional geometry portion to provide an optimized hybrid torsion and transverse shear stiffness for the fork arch.

First claim

What we claim is:

1 . A suspension, comprising:
a first upper tube telescopically engaged with a first lower tube; a second upper tube telescopically engaged with a second lower tube; and a fork arch connecting the first lower tube with the second lower tube, wherein the fork arch comprises at least one portion having an aspect ratio that is greater than one.

2 . The suspension of claim 1 , wherein the aspect ratio is a depth-to-width ratio.

3 . The suspension of claim 1 , wherein the at least one portion is selected from a group consisting of a torsional geometry portion and a transverse geometry portion.

4 . The suspension of claim 3 , wherein the aspect ratio of the other of said torsional geometry portion or said transverse geometry portion is less than one.

5 . The suspension of claim 3 , wherein at least a portion of the torsional geometry portion extends in a longitudinal direction of a bicycle.

6 . The suspension of claim 1 , wherein the fork arch has a depth and a width that are variable along the length of the fork arch.

7 . The suspension of claim 1 , further comprising at least one material removal region that is located in a location selected from a group consisting of said torsional geometry portion, said transverse geometry portion, and a combination of said torsional geometry portion and said transverse geometry portion.

8 . The suspension of claim 7 , wherein said at least one material removal region is selected from at least one member of the group consisting of: an opening, a thinning without an opening, a depression without an opening, a protrusion without an opening, and a groove without an opening.

9 . The suspension of claim 1 , wherein at least one portion of a torsional geometry portion has a depth that is greater than a depth of at least one portion of a transverse geometry portion.

10 . The suspension of claim 3 , wherein a first leg portion of the torsional geometry is asymmetrical with a second leg portion of the torsional geometry.

11 . A suspension component, comprising:
a first lower tube; a second lower tube; and a fork arch connecting the first lower tube with the second lower tube, wherein the fork arch comprises a torsional geometry portion and a transverse geometry portion, wherein at least a portion of the torsional geometry portion has a depth-to-width ratio that is greater than one.

12 . The suspension component of claim 11 , further comprising at least one material removal region that is located in a location selected from a group consisting of said torsional geometry portion, said transverse geometry portion, and a combination of said torsional geometry portion and said transverse geometry portion.

13 . The suspension component of claim 12 , wherein said at least one material removal region is selected from at least one member of the group consisting of: an opening, a thinning without an opening, a depression without an opening, a protrusion without an opening, and a groove without an opening.

14 . The suspension component of claim 11 , wherein a majority of the torsional geometry portion has a depth-to-width ratio that is greater than 1.

15 . A suspension, comprising:
a first fork leg comprising a first upper tube telescopically engaged with a first lower tube, a second fork leg comprising a second upper tube telescopically engaged with a second lower tube, and a fork arch connecting the first fork leg with the second fork leg, wherein the fork arch comprises a torsional geometry portion and a transverse geometry portion, wherein at least one portion of the transverse geometry portion extends in a first direction, and at least one portion of the torsional geometry portion extends in the first direction, wherein said at least one portion of the torsional geometry portion extends a greater distance than said at least one portion of the transverse geometry portion.

16 . The suspension of claim 15 , wherein the first direction is a longitudinal direction of a bicycle.

17 . The suspension of claim 15 , wherein a majority of the torsional geometry portion extends a greater distance in the longitudinal direction of a bicycle than a majority of the transverse geometry portion.

18 . The suspension of claim 15 , wherein at least one of the torsional geometry portion and transverse geometry portion comprises at least one material removal region selected from the group consisting of: an opening, a thinning without an opening, a depression without an opening, a protrusion without an opening, and a groove without an opening.

19 . The suspension of claim 15 , wherein the fork arch has a depth and a width that are variable along the length of the fork arch.

20 . The suspension of claim 15 , further comprising:
the transverse geometry portion comprising:
a first leg portion coupled with an upper portion of said first lower tube, said first leg portion comprising:
at least one portion extending distally from a vertical central plane; and
at least one portion extending proximally to said vertical central plane; and

a second leg portion coupled with an upper portion of said second lower tube, said second leg portion comprising:
at least one portion extending distally from said vertical central plane; and
at least one portion extending proximally to said vertical central plane; and

the torsional geometry portion comprising:
a first torsional geometry leg portion coupled with an upper portion of said first lower tube, said torsional geometry leg portion coupled partially with said first leg portion and extending proximally to said vertical central plane; and
a second torsional geometry leg portion coupled with an upper portion of said second lower tube, said second torsional geometry coupled partially with said second leg portion and extending proximally to said vertical central plane.

Assignees

• Fox Factory Inc

Inventors

• Mccormick Daniel
• Anderson Bryan Wesley
• Coaplen Joshua

Classifications

• B62K25/08 Primary

  for front wheel · CPC title

• B62K21/02

  Front wheel forks or equivalent, e.g. single tine · CPC title

• B62K21/04 Primary

  Fork crowns · CPC title