Electrolysis system and operation method therefor

Patent metadata

Field	Value
Publication number	US-2024209533-A1
Application number	US-202218087861-A
Country	US
Kind code	A1
Filing date	Dec 23, 2022
Priority date	Dec 23, 2022
Publication date	Jun 27, 2024
Grant date	—

Abstract

An electrolysis system includes an electrolyzer and a conversion device for power supply of the electrolyzer out of a grid is disclosed. The electrolyzer includes a plurality of electrolysis cells connected in series to each other. The series connection of electrolysis cells is connected through a positive DC-line and through a negative DC-line to a DC-output of the conversion device. A conscious grounding of the series connection is provided via a grounding line at a connection point of the positive DC-line, at a connection point of the negative DC-line or at a connection point of an intermediate power line between two adjacent electrolysis cells. The electrolysis system has at least one overcurrent protection circuit that is arranged between two adjacent electrolysis cells of the series connection of electrolysis cells and connected in series with an intermediate power line connecting the two adjacent electrolysis cells of the series connection of electrolysis cells, and/or arranged in series with the grounding line between the connection point and ground (PE). If a ground fault is occurring at the series connection of electrolysis cells, one or more of the at least one overcurrent protection circuit is configured to trip and prevents an application of a damaging overcurrent and/or a damaging overvoltage to the electrolysis cells.

First claim

What is claimed is:

1 . An electrolysis system comprising:
an electrolyzer; and a conversion device configured to supply power to the electrolyzer out of a grid, wherein the electrolyzer comprises a plurality of electrolysis cells connected in series to each other and wherein the series connection of electrolysis cells is connected through a positive DC-line and through a negative DC-line to a DC-output of the conversion device, wherein a conscious grounding of the series connection is provided via a grounding line at a connection point of the positive DC-line, at a connection point of the negative DC-line or at a connection point of an intermediate power line between two adjacent electrolysis cells, and at least one overcurrent protection circuit, wherein the at least one overcurrent protection circuit is:
i) arranged between two adjacent electrolysis cells of the series connection of electrolysis cells and connected in series with an intermediate power line connecting the two adjacent electrolysis cells of the series connection of electrolysis cells, and/or
ii) arranged in series with the grounding line between the connection point and ground (PE),
wherein one or more of the at least one overcurrent protection circuit is configured to trip if a ground fault is occurring at the series connection of electrolysis cells, thereby preventing an application of a damaging overcurrent and/or a damaging overvoltage to the electrolysis cells.

2 . The electrolysis system according to claim 1 , wherein the grid is a DC grid and the conversion device is configured as a DC/DC-converter.

3 . The electrolysis system according to claim 1 , wherein the grid is an AC grid and the conversion device is configured as an AC/DC-converter.

4 . The electrolysis system according to claim 3 , wherein the AC/DC-converter is configured as a multi-stage converter comprising an AC/DC-conversion circuit and a DC/DC-conversion circuit.

5 . The electrolysis system according to claim 1 , wherein the conversion device is a bidirectional conversion device that is configured to decrease a voltage on its DC-output by transferring an electric power from the DC-output to the grid during a transfer to a fault-operating-mode (FOM) and/or during the fault-operating-mode (FOM).

6 . The electrolysis system according to claim 1 , further comprising a control device that is configured to control the conversion device during a fault-operating-mode (FOM) or during a transfer to the fault-operating-mode (FOM) to stop a power conversion and/or to reduce a DC-voltage at the DC-output.

7 . The electrolysis system according to claim 1 , wherein the at least one overcurrent protection circuit comprises two or more overcurrent protection circuits that are each arranged at a different intermediate location within the series connection of electrolysis cells and that are each connected in series with an intermediate power line connecting two adjacent electrolysis cells of the series connection of electrolysis cells.

8 . The electrolysis system according to claim 1 , wherein in addition to the at least one overcurrent protection circuit in series with an intermediate power line connecting two adjacent electrolysis cells and/or in series with the grounding line between the connection point and ground (PE), the electrolysis system comprises a further overcurrent protection circuit located at a positive DC-line and/or a further overcurrent protection circuit located at a negative DC-line.

9 . The electrolysis system according to claim 1 , wherein one or more of the at least one overcurrent protection circuit comprises a melt-fuse or an electronic fuse.

10 . The electrolysis system according to claim 1 , wherein the plurality of electrolysis cells is formed by a plurality of electrolysis stacks connected in series to each other, wherein each electrolysis stack comprises a group of multiple electrolysis cells connected in series to each other, and wherein the at least one overcurrent protection circuit comprises a plurality of overcurrent protection circuits, wherein each overcurrent protection circuit out of the plurality of overcurrent protection circuits is arranged between two adjacent electrolysis stacks.

11 . A method of operating an electrolysis system according to claim 1 comprising:
operating the electrolysis system in a normal-operating-mode (NOM), wherein a DC-power is supplied to the series connection of electrolysis cells by the conversion device, and
in response to a ground fault occurring at the series connection of electrolysis cells, initiating a tripping of one or more of the at least one overcurrent protection circuit and transferring operation of the electrolysis system to a fault-operating-mode (FOM) during which a damaging overcurrent and/or overvoltage applied to one, or more, or each of the plurality of electrolysis cells and/or the conversion device is prevented.

12 . The method according to claim 11 , wherein in response to a transfer to the fault-operating-mode (FOM) and/or during the fault-operating-mode (FOM) of the electrolysis system, controlling a control circuit of the electrolysis system to control the conversion device to stop its power conversion and/or reduce its DC-output-voltage, if one of the at least one overcurrent protection circuit arranged in series with the intermediate power line connecting adjacent electrolysis cells of the series connection of electrolysis cells is tripped.

13 . The method according to claim 11 , wherein during the fault-operating-mode (FOM) of the electrolysis system controlling the control circuit to control the conversion device to at least temporarily continue its power supply to the series connection of the electrolysis cells, if one of the at least one overcurrent protection circuit arranged in series with the grounding line between the connection point and ground (PE) is tripped.

14 . The method according to claim 11 , wherein in response to the transfer to the fault-operating-mode (FOM) or during the fault-operating-mode (FOM), generating a signal in the electrolysis system indicating its fault-operating-mode (FOM) and/or an information about the one or more of the at least one overcurrent protection circuits that has or have been tripped.

15 . The method according to claim 11 , wherein during a transfer to the fault-operating-mode (FOM) and/or during the fault-operating-mode (FOM), measuring multiple voltages (U 1 -U 5 ) each between an intermediate power line connecting two adjacent electrolysis cells and ground (PE), or each between two intermediate power lines for a plurality of different intermediate power lines of the series connection of electrolysis cells in order to localize the ground fault.

Assignees

• Sma Solar Technology Ag

Inventors

• Unru Alexander
• Voll Bernhard
• Stieber Heiko
• Keiser Jens
• Clark Luke

Classifications

• H02J15/50 Primary

  using stored hydrogen · CPC title

• C25B15/06

  Detection or inhibition of short circuits in the cell · CPC title

• C25B15/02 Primary

  Process control or regulation · CPC title

• C25B9/65 Primary

  Means for supplying current; Electrode connections; Electric inter-cell connections · CPC title

• Y02E60/36

  Hydrogen production from non-carbon containing sources, e.g. by water electrolysis · CPC title