Solid electrolyte separator bonding agent

Patent metadata

Field	Value
Publication number	US-2024195015-A1
Application number	US-202318488165-A
Country	US
Kind code	A1
Filing date	Oct 17, 2023
Priority date	May 13, 2016
Publication date	Jun 13, 2024
Grant date	—

Abstract

Set forth herein are electrochemical cells which include a negative electrode current collector, a lithium metal negative electrode, an oxide electrolyte membrane, a bonding agent layer, a positive electrode, and a positive electrode current collector. The bonding agent layer advantageously lowers the interfacial impedance of the oxide electrolyte at least at the positive electrode interface and also optionally acts as an adhesive between the solid electrolyte separator and the positive electrode interface. Also set forth herein are methods of making these bonding agent layers including, but not limited to, methods of preparing and depositing precursor solutions which form these bonding agent layers. Set forth herein, additionally, are methods of using these electrochemical cells.

First claim

1 .- 119 . (canceled)

120 . An electrochemical stack, comprising:
a lithium metal negative electrode, a positive electrode, an electrolyte separator film comprising a lithium-stuffed garnet, and a bonding layer; wherein the bonding layer comprises a lithium salt and two or more solvents, wherein the lithium salt in the bonding layer is selected from LiPF 6 , LiBOB, LiBETI, LiTFSi, LiBF 4 , LiCO 4 , LiAsF 6 , LiFSI, LiI, and combinations thereof; wherein the lithium salt in the bonding layer is at a concentration of 0.5 M to 2 M; wherein the bonding layer has a vapor pressure less than about 80 Torr at 20° C.; wherein the bonding layer has a boiling point above 80° C. at 1 atmosphere; wherein a water content in the two or more solvents is less than 200 ppm; wherein the bonding layer has a lithium ion conductivity of greater than 10 −5 S/cm at room temperature; wherein the bonding layer is characterized by a thickness of about 1 nm to about 5 μm; wherein the bonding layer contacts, and is positioned between, the electrolyte separator film and the positive electrode; wherein the electrolyte separator film is characterized by a thickness of about 0.1 μm to about 50 μm; wherein the electrolyte separator has a density greater than 95% of its theoretical density as determined by scanning electron microscopy.

121 . The electrochemical stack of claim 120 , wherein the electrolyte separator film is in direct contact with the lithium metal negative electrode.

122 . The electrochemical stack of claim 120 , wherein the electrolyte separator film is characterized by a thickness of 10 μm to 50 μm.

123 . The electrochemical stack of claim 120 , wherein the lithium negative electrode comprises a layer of lithium metal having a thickness from 1 nm to 30 μm.

124 . The electrochemical stack of claim 120 , wherein the lithium metal negative electrode comprises a layer of lithium metal having a thickness from 1 μm to 50 μm.

125 . The electrochemical stack of claim 120 , wherein the electrolyte separator film has a surface flatness of 0.1 μm to about 50 μm.

126 . The electrochemical stack of claim 125 , wherein the electrolyte separator is nearly 100% dense electrolyte and has a planar surface.

127 . The electrochemical stack of claim 120 , wherein the interfacial impedance between the electrolyte separator film and the positive electrode is less than 50 Ω·cm 2 at 50° C.

128 . The electrochemical stack of claim 120 , wherein the positive electrode further comprises a catholyte.

129 . The electrochemical stack of claim 128 , wherein the catholyte has the same composition as the bonding layer.

130 . The electrochemical stack of claim 120 , wherein the bonding layer does not comprise components which volatilize and diffuse around the electrolyte separator film to contact the lithium metal negative electrode.

131 . The electrochemical stack of claim 120 , wherein the water content in the two or more solvents is less than 100 ppm.

132 . The electrochemical stack of claim 120 , wherein the bonding layer is characterized by a thickness of about 1 nm to about 1 μm.

133 . The electrochemical stack of claim 120 , wherein the bonding layer comprises LiPF 6 .

134 . The electrochemical stack of claim 120 , wherein the bonding layer comprises LiTFSi.

135 . The electrochemical stack of claim 120 , wherein the bonding layer comprises LiBF 4 .

136 . The electrochemical stack of claim 120 , wherein the bonding layer comprises LiFSI.

Assignees

• Quantumscape Battery Inc

Inventors

• Chen Zhebo
• Donnelly Niall
• Holme Timothy
• Singh Deepika

Classifications

• H01M10/0569

  characterised by the solvents · CPC title

• H01M2300/0071

  Oxides · CPC title

• H01M2004/027

  Negative electrodes · CPC title

• H01M10/0583

  of accumulators with folded construction elements except wound ones, i.e. folded positive or negative electrodes or separators, e.g. with "Z"-shaped electrodes or separators · CPC title

• H01M10/052

  Li-accumulators · CPC title