Piezoelectric stack, method of manufacturing piezoelectric stack, sputtering target material, and method of manufacturing sputtering target material

Patent metadata

Field	Value
Publication number	US-2024183024-A1
Application number	US-202218287635-A
Country	US
Kind code	A1
Filing date	Mar 3, 2022
Priority date	Apr 20, 2021
Publication date	Jun 6, 2024
Grant date	—

Abstract

There is provided a piezoelectric stack including: a substrate having a main surface with a diameter of 3 inches or more; and a piezoelectric film on the substrate, comprising a perovskite-type alkali niobium oxide containing potassium, sodium, niobium, and oxygen, wherein, a half-value width of an X-ray rocking curve of (001) is within a range of 0.5° or more and 2.5° or less over an entire area of an inside of a main surface of the piezoelectric film excluding its periphery when performing X-ray diffraction measurement on the piezoelectric film.

First claim

1 . A piezoelectric stack comprising:
a substrate having a main surface with a diameter of 3 inches or more; and a piezoelectric film on the substrate, comprising a perovskite-type alkali niobium oxide containing potassium, sodium, niobium, and oxygen, wherein a half-value width of an X-ray rocking curve of (001) is within a range of 0.5° or more and 2.5° or less over an entire area of an inside of a main surface of the piezoelectric film excluding its periphery when performing X-ray diffraction measurement on the piezoelectric film.

2 . The piezoelectric stack according to claim 1 ,
wherein the piezoelectric film contains at least one element selected from a group consisting of Li, Mg, Ca, Sr, Ba, Bi, Sb, V, In, Ta, Mo, W, Cr, Ti, Zr, Hf, Sc, Y, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Cu, Zn, Ag, Mn, Fe, Co, Ni, Al, Si, Ge, Sn, and Ga, as a dopant.

3 . A method of manufacturing a piezoelectric stack, comprising:
preparing a sputtering target material comprising a sintered ceramics of a perovskite-type alkali niobium oxide containing potassium, sodium, niobium, and oxygen; preparing a substrate having a main surface with a diameter of 3 inches or more; and depositing a piezoelectric film on the substrate using the sputtering target material, the piezoelectric film comprising the alkali niobium oxide, and having a half-value width of an X-ray rocking curve of (001) within a range of 0.5° or more and 2.5° or less over an entire area of an inside of a main surface of the piezoelectric film excluding its periphery when performing X-ray diffraction measurement on the piezoelectric film.

4 . A sputtering target material comprising a sintered ceramics of a perovskite-type alkali niobium oxide containing potassium, sodium, niobium, and oxygen,
having 3 inches or more diameter of a surface to be exposed to plasma when performing a deposition treatment using a sputtering method, and having a ratio of an X-ray diffraction peak intensity from (110) with respect to an X-ray diffraction peak intensity from (001) within a range of 0.3 or more and 5 or less over an entire area of an inside of the surface to be exposed to plasma excluding its periphery when performing X-ray diffraction measurement on the surface to be exposed to plasma.

5 . A sputtering target material comprising a sintered ceramics of a perovskite-type alkali niobium oxide containing potassium, sodium, niobium, and oxygen,
wherein a piezoelectric film is obtained, having a half-value width of an X-ray rocking curve of (001) within a range of 0.5° or more and 2.5° or less over an entire area of an inside of a main surface of the piezoelectric film excluding its periphery when performing X-ray diffraction measurement on the piezoelectric film, by being deposited a piezoelectric film on a substrate with a diameter of 3 inches or more, using the sputtering target material as a target material that is used when performing a deposition treatment by a sputtering method.

6 . A method of manufacturing a sputtering target material comprising a sintered ceramics of a perovskite-type alkali niobium oxide containing potassium, sodium, niobium, and oxygen, the method comprising:
obtaining a sputtering target material having a surface to be exposed to plasma with a diameter of 3 inches or more by performing, (a) obtaining a mixture by mixing powder comprising a potassium compound, powder comprising a sodium compound, and powder comprising a niobium compound, at a predetermined ratio; (b) molding the mixture by applying a predetermined pressure, to obtain a molding with a diameter of 3 inches or more; and (c) obtaining a sintered ceramics by sintering the molding for 1 hour or more and 5 hours or less under a condition where a temperature within a front surface, which is a surface to be exposed to plasma when performing a deposition treatment using a sputtering method, is 800° C. or higher and 1150° C. or lower over an entire front surface, and under a condition where a temperature gradient increases from the front surface to a rear surface, which is a surface opposite to the front surface, at a rate of 10° C./mm or more.

7 . The method of manufacturing a sputtering target material according to claim 6 , wherein (b) and (c) are performed at the same time.

8 . The method of manufacturing a sputtering target material according to claim 6 , the method further comprising after (a) and before (b):
(d) heating and pre-sintering the mixture at a temperature lower than a heating temperature of the molding in (c); and (e) pulverizing the mixture after pre-sintering, wherein, in (b), the mixture, which is pulverized after pre-sintering, is molded by applying a predetermined pressure, to obtain the molding.

Assignees

• Sumitomo Chemical Co

Inventors

• Kuroda Toshiaki
• Shibata Kenji
• Watanabe Kazutoshi
• Kimura Takeshi

Classifications

• H10N30/074

  by depositing piezoelectric or electrostrictive layers, e.g. aerosol or screen printing · CPC title

• H10N30/704

  based on piezoelectric or electrostrictive films or coatings · CPC title

• H10N30/8542

  Alkali metal based oxides, e.g. lithium, sodium or potassium niobates · CPC title

• C23C14/3414 Primary

  Metallurgical or chemical aspects of target preparation, e.g. casting, powder metallurgy · CPC title

• C23C14/088

  of the type ABO3 with A representing alkali, alkaline earth metal or Pb and B representing a refractory or rare earth metal · CPC title