Magnetic modulation gear and gear motor

Patent metadata

Field	Value
Publication number	US-2024178712-A1
Application number	US-202418432331-A
Country	US
Kind code	A1
Filing date	Feb 5, 2024
Priority date	Aug 17, 2021
Publication date	May 30, 2024
Grant date	—

Abstract

A magnetic modulation gear includes a plurality of outer pole magnets arranged in a circumferential direction, a rotor that includes a plurality of magnetic pole pieces arranged in the circumferential direction on a radially inner side with respect to the outer pole magnets, a plurality of inner pole magnets arranged in the circumferential direction on a radially inner side with respect to the magnetic pole pieces, and a plurality of bearings that rotatably support the rotor, in which the plurality of bearings include one-side bearings located on one side in an axial direction with respect to the magnetic pole pieces, and a first bearing closest to the magnetic pole pieces, of the one-side bearings, is disposed within a region radially outward with respect to inner peripheral ends of the outer pole magnets, or within a region radially inward with respect to outer peripheral ends of the inner pole magnets.

First claim

What is claimed is:

1 . A magnetic modulation gear comprising:
a plurality of outer pole magnets arranged in a circumferential direction; a rotor that includes a plurality of magnetic pole pieces arranged in the circumferential direction on an inner side in a radial direction with respect to the plurality of outer pole magnets; a plurality of inner pole magnets arranged in the circumferential direction on an inner side in the radial direction with respect to the plurality of magnetic pole pieces; and one or a plurality of bearings that support the rotor to be rotatable relative to the outer pole magnets or the inner pole magnets, wherein the one or plurality of bearings include at least one one-side bearing that is located on one side in an axial direction with respect to the plurality of magnetic pole pieces, and a first bearing closest to the magnetic pole pieces, of the at least one one-side bearing, is disposed within a region outward in the radial direction with respect to inner peripheral ends of the plurality of outer pole magnets, or within a region inward in the radial direction with respect to outer peripheral ends of the plurality of inner pole magnets.

2 . The magnetic modulation gear according to claim 1 , wherein the one or plurality of bearings further include at least one other-side bearing that is located on the other side in the axial direction with respect to the plurality of magnetic pole pieces, and
a second bearing closest to the magnetic pole pieces, of the at least one other-side bearing, is also disposed within a region outward in the radial direction with respect to the inner peripheral ends of the plurality of outer pole magnets, or within a region inward in the radial direction with respect to the outer peripheral ends of the plurality of inner pole magnets.

3 . The magnetic modulation gear according to claim 1 , wherein the rotor includes an extension portion that extends in the axial direction from the magnetic pole piece, and
the extension portion is a non-magnetic body.

4 . The magnetic modulation gear according to claim 3 , wherein the rotor includes
a shaft member connected to the extension portion, the shaft member is a magnetic body, and a connection portion between the extension portion and the shaft member is located within a region in which a region outward in the radial direction with respect to the inner peripheral ends of the plurality of outer pole magnets, a region inward in the radial direction with respect to the outer peripheral ends of the plurality of inner pole magnets, and a region separated by 3 mm or more in the axial direction from the magnetic pole pieces are combined.

5 . The magnetic modulation gear according to claim 3 , wherein the rotor further includes a ring member mounted on the extension portion,
the ring member is a magnetic body, and the ring member is located within a region in which a region outward in the radial direction with respect to the inner peripheral ends of the plurality of outer pole magnets, a region inward in the radial direction with respect to the outer peripheral ends of the plurality of inner pole magnets, and a region separated by 3 mm or more in the axial direction from the magnetic pole pieces are combined.

6 . A magnetic modulation gear comprising:
a plurality of outer pole magnets arranged in a circumferential direction; a rotor that includes a plurality of magnetic pole pieces arranged in the circumferential direction on an inner side in a radial direction with respect to the plurality of outer pole magnets; and a plurality of inner pole magnets arranged in the circumferential direction on an inner side in the radial direction with respect to the plurality of magnetic pole pieces, wherein a magnetic body having an axial dimension larger than 0.5 mm is not provided between inner peripheral ends of the plurality of outer pole magnets and outer peripheral ends of the plurality of inner pole magnets in the radial direction and in a region in which a distance from the magnetic pole pieces in an axial direction is less than 3 mm.

7 . A gear motor comprising:
an electric motor; and the magnetic modulation gear according to claim 1 , which receives power from the electric motor.

8 . A gear motor comprising:
an electric motor; and the magnetic modulation gear according to claim 6 , which receives power from the electric motor.

Assignees

• Sumitomo Heavy Industries

Inventors

• Nakagawa Hiroki
• Yamamoto Taizo
• Minari Takahiro

Classifications

• H02K1/274 Primary

  the rotor consisting of two or more circumferentially positioned magnets · CPC title

• H02K7/083 Primary

  radially supporting the rotary shaft at both ends of the rotor (H02K7/086, H02K7/09 take precedence) · CPC title

• H02K1/30

  using intermediate parts, e.g. spiders · CPC title

• H02K49/102

  Magnetic gearings, i.e. assembly of gears, linear or rotary, by which motion is magnetically transferred without physical contact (magnetized gearings with physical contact F16H13/12, F16H49/005) · CPC title

• F16H49/00

  Other gearings · CPC title