Power balance in battery systems

Patent metadata

Field	Value
Publication number	US-2024162722-A1
Application number	US-202318504908-A
Country	US
Kind code	A1
Filing date	Nov 8, 2023
Priority date	Nov 9, 2022
Publication date	May 16, 2024
Grant date	—

Abstract

Systems and methods are provided for operating a battery power module. In one example, the method may include constraining an electrical parameter of the battery power module to be constant among a plurality of battery stacks of the battery power module and determining current setpoints for each of the plurality of battery stacks of the battery power module based on an estimated overpotential of each of the plurality of battery stacks of the battery power module.

First claim

1 . A method of operating a battery power module having battery stacks, comprising:
constraining, in real-time, an electrical parameter of the battery power module to be constant among the battery stacks based on a value of the electrical parameter for a first battery stack of the battery stacks; estimating, in real-time, an overpotential of remaining battery stacks of the battery stacks based on the value of the electrical parameter for the first battery stack; determining, in real-time, current setpoints for the remaining battery stacks based on the estimated overpotential of each of the remaining battery stacks; and operating the battery power module with each of the remaining battery stacks set at the determined current setpoints.

2 . The method of claim 1 , wherein the overpotential of an individual battery stack of the battery stacks is estimated based on a set voltage, open circuit voltage, and current of the individual battery stack.

3 . The method of claim 1 , wherein, subsequent to an initial designation of the first battery stack, the first battery stack is selected based on a highest performing battery stack of the battery stacks.

4 . The method of claim 3 , wherein selection of the first battery stack is updated at a frequency of 10 times per second.

5 . The method of claim 1 , wherein the electrical parameter is voltage when the battery power module is operated in a discharge mode.

6 . The method of claim 1 , wherein the electrical parameter is charge capacity when the battery power module is operated in a charge mode.

7 . The method of claim 1 , wherein the current setpoints may be a charging current setpoint or a discharging current setpoint.

8 . A method of operating a redox flow battery power module, comprising:
responsive to the redox flow battery power module operating in a discharging mode;
estimating, in real-time, a overpotential of each redox flow battery stack of the redox flow battery power module; and
setting, in real-time, a discharging current setpoint for each redox flow battery stack based on the estimated overpotential of each redox flow battery stack and a power setpoint of the redox flow battery power module; and
responsive to the redox flow battery power module operating in a charging mode;
estimating, in real-time, the overpotential of each redox flow battery stack of the redox flow battery power module; and
setting, in real-time, a charging current setpoint for each redox flow battery stack based on the estimated overpotential of each redox flow battery stack and a charging capacity of each redox flow battery stack.

9 . The method of claim 8 , wherein setting the discharging current setpoint for each redox flow battery stack further comprises designating a first redox flow battery stack and determining a discharging current setpoint of the first redox flow battery stack.

10 . The method of claim 9 , wherein setting the discharging current setpoint for each redox flow battery stack further comprises calculating the discharging current setpoint of each redox flow battery stack based on the determined discharging current setpoint of the first redox flow battery stack.

11 . The method of claim 10 , wherein calculating the discharging current setpoint for each redox flow battery stack further comprises constraining all redox flow battery stacks to a common voltage.

12 . The method of claim 8 , wherein setting the charging current setpoint for each redox flow battery further comprises designating a first redox flow battery stack and determining a charging current setpoint of the first redox flow battery stack.

13 . The method of claim 12 , wherein setting the charging current setpoint of each redox flow battery stack further comprises calculating the charging current setpoint of each redox flow battery stack based on the determined charging current setpoint of the first redox flow battery stack.

14 . The method of claim 13 , wherein solving for the charging current setpoint further comprises setting a common final charge capacity for each redox flow battery stack.

15 . A redox flow battery system, comprising:
a redox flow battery power module, including a plurality of redox flow battery stacks; and a controller, including executable instructions stored on non-transitory memory that, when executed, cause the controller to:
constrain, in real-time, an electrical parameter of the redox flow battery power module to be constant among the plurality of redox flow battery stacks based on a value of the electrical parameter for a first redox flow battery stack of the plurality of redox flow battery stacks;
estimate, in real-time, an overpotential of remaining redox flow battery stacks of the plurality of redox flow battery stacks based on the value of the electrical parameter for the first redox flow battery stack;
determine, in real-time, current setpoints for the remaining redox flow battery stacks based on the estimated overpotential of each of the remaining redox flow battery stacks; and
operate the redox flow battery power module with each of the remaining redox flow battery stacks set at the determined current setpoints.

16 . The redox flow battery system of claim 15 , wherein an underperforming redox flow battery stack of the plurality of redox flow battery stacks is discharged with a lower discharge current setpoint then a higher performing redox flow battery stack of the plurality of redox flow battery stacks.

17 . The redox flow battery system of claim 16 , wherein an overpotential of the underperforming redox flow battery stack is higher than an overpotential of the higher performing redox flow battery stack.

18 . The redox flow battery system of claim 16 , wherein the underperforming redox flow battery stack is deplated less than the higher performing redox flow battery stack during a discharging cycle.

19 . The redox flow battery system of claim 15 , wherein the controller executes the executable instructions at a frequency of 10 times per second.

20 . The redox flow battery system of claim 15 , wherein the redox flow battery system delivers a demanded power output for a duration of a discharging cycle.

Assignees

• Ess Technology Inc

Inventors

• Song Yang
• Evans Craig
• Mcdonald Timothy J

Classifications

• H02J7/865

  Battery or charger load switching, e.g. concurrent charging and load supply (H02J7/50 takes precedence) · CPC title

• H02J7/50 Primary

  acting upon multiple batteries simultaneously or sequentially · CPC title

• H02J7/0013 Primary

  Electricity · mapped topic

• H01M8/04895

  Current · CPC title

• H01M8/04992

  characterised by the implementation of mathematical or computational algorithms, e.g. feedback control loops, fuzzy logic, neural networks or artificial intelligence · CPC title