Method and system for redox flow battery performance recovery

Patent metadata

Field	Value
Publication number	US-2024162467-A1
Application number	US-202418421785-A
Country	US
Kind code	A1
Filing date	Jan 24, 2024
Priority date	Nov 5, 2019
Publication date	May 16, 2024
Grant date	—

Abstract

A method for a redox flow battery may include, interrupting cycling of the redox flow battery, including charging the redox flow battery to a threshold charge condition, draining positive and negative electrolyte from the redox flow battery, circulating a wash solution through the redox flow battery, and returning the positive and negative electrolyte to the redox flow battery, and resuming cycling of the redox flow battery. In this way, contamination of the redox flow battery system can be reduced, thereby prolonging the life and increasing performance of the redox flow battery system.

First claim

1 . A method for a redox flow battery, comprising:
draining positive and negative electrolyte from the redox flow battery; circulating a wash solution comprising hydrogen peroxide through the redox flow battery; draining the wash solution; supplying positive and negative electrolyte to the redox flow battery; and initiating cycling of the redox flow battery.

2 . The method of claim 1 , wherein circulating the wash solution includes circulating a volume of the wash solution above a threshold volume, wherein the threshold volume is increased with increasing volume or capacity of the redox flow battery.

3 . The method of claim 1 , wherein circulating the wash solution includes circulating the wash solution until an end wash condition is met, wherein the end wash condition comprises at least one of a threshold volume of hydrogen peroxide has been circulated through the redox flow battery or when a temperature of the redox flow battery decreases below a lower threshold temperature.

4 . The method of claim 3 , wherein the end wash condition is the temperature of the redox flow battery decreases below the lower threshold temperature, wherein the lower threshold temperature is an ambient temperature.

5 . The method of claim 1 , wherein the method further comprises circulating deionized water through the redox flow battery after draining the wash solution and before supplying positive and negative electrolyte.

6 . The method of claim 5 , wherein circulating deionized water includes circulating deionized water until an end wash condition for deionized water is met, wherein the end wash condition for deionized water comprises at least one of more than a threshold volume of deionized water circulated, deionized water circulated for more than a threshold duration.

7 . The method of claim 1 , wherein a concentration of hydrogen peroxide in the wash solution is in a range of 3 wt. % to 30 wt. %.

8 . A method for a redox flow battery, comprising:
in response to determining a new system condition is met; circulating a wash solution comprising hydrogen peroxide through the redox flow battery; draining the wash solution; supplying positive and negative electrolyte to the redox flow battery; and initiating cycling of the redox flow battery.

9 . The method of claim 8 , wherein the new system condition is met when a number of charge-discharge cycles of the redox flow battery is less than one.

10 . The method of claim 8 , wherein the new system condition is met when electrolyte is absent from electrode compartments and electrolyte chambers of the redox flow battery.

11 . The method of claim 8 , wherein circulating the wash solution includes circulating the wash solution to auxiliary equipment of a redox flow battery system including the redox flow battery comprising at least one of first and second electrolyte chambers, rebalancing systems, or electrolyte pumps.

12 . The method of claim 8 , wherein a temperature of the redox flow battery is below 60° C. while circulating the wash solution.

13 . The method of claim 8 , wherein a rate of exothermic heat generated during washing is reduced by maintaining a concentration of hydrogen peroxide in the wash solution below an upper threshold concentration.

14 . A redox flow battery system, comprising:
a redox flow battery; an electrolyte storage tank fluidly connected to the redox flow battery; a washing equipment system comprised of a wash solution pump fluidly connected between a wash solution tank and the redox flow battery; an electrolyte pump fluidly connected between the electrolyte storage tank and the redox flow battery; a controller, including executable instructions stored in non-transitory memory thereon to:
actuate the wash solution pump to circulate a wash solution through the redox flow battery,
circulate deionized water through the redox flow battery,
activate the electrolyte pump to supply positive and negative electrolyte to the redox flow battery, and
initiate cycling of the redox flow battery.

15 . The redox flow battery system of claim 14 , wherein a threshold volumetric flow rate of the wash solution through the redox flow battery system is greater than a threshold volumetric flow rate of the deionized water through the redox flow battery system.

16 . The redox flow battery system of claim 14 , wherein instructions to circulate deionized water through the redox flow battery system further comprise to circulate 1000L to 5000L deionized water for a duration of 1 hour.

17 . The redox flow battery system of claim 14 , wherein the executable instructions to actuate the wash solution pump or to circulate deionized water further comprise to actuate the wash solution pump or to circulate the deionized water until a number of recirculation passes of the wash solution through the redox flow battery system exceeds a threshold number of recirculation passes.

18 . The redox flow battery system of claim 14 , wherein the washing equipment system further comprises control valves configured to open to allow flow of wash solution to the redox flow battery.

19 . The redox flow battery system of claim 14 , wherein the washing equipment system is field service equipment removably and fluidly connected to the redox flow battery system.

20 . The redox flow battery system of claim 14 , wherein the washing equipment system further comprises a drain valve and the executable instructions further comprise to open the drain valve to drain the wash solution from the redox flow battery after the wash solution pump is actuated and before the deionized water is circulated.

Assignees

• Ess Technology Inc

Inventors

• Song Yang
• Evans Craig E
• Thompson Brady

Classifications

• H01M8/188 Primary

  by recharging of redox couples containing fluids; Redox flow type batteries · CPC title

• Y02E60/50

  Fuel cells · CPC title