Silicone-based foam layer

US2024158594A1 · US · A1

Patent metadata
FieldValue
Publication numberUS-2024158594-A1
Application numberUS-202318509450-A
CountryUS
Kind codeA1
Filing dateNov 15, 2023
Priority dateNov 15, 2022
Publication dateMay 16, 2024
Grant date

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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  6. CPC / IPC classifications

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  7. Citations and related patents

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Abstract

Official abstract text for this publication.

The present disclosure related to a silicone-based foam may include a component A and a component B, where the component A may include a silicone-based matrix component, a first filler component that may include alumina trihydrate, a second filler component that may include perlite, and a third filler component that may include calcium carbonate, and where the component B may include a silicone-based matrix component, a first filler component that may include alumina trihydrate, a second filler component that may include perlite, a third filler component that may include calcium carbonate, and a fourth filler component that may include zinc borate. The silicone-based foam may have a V-0 flammability rating as measured according to ASTM D3801.

First claim

Opening claim text (preview).

What is claimed is: 1 . A silicone-based foam comprising a component A and a component B, wherein the component A comprises: a silicone-based matrix component, a first filler component comprising alumina trihydrate at a content of at least about 5 wt. % and not greater than about 30 wt. % for a total weight of the component A, a second filler component comprising perlite at a content of at least about 1 wt. % and not greater than about 15 wt. % for a total weight of the component A, and a third filler component comprising calcium carbonate at a content of at least about 1 wt. % and not greater than about 20 wt. % for a total weight of the component A, wherein the component B comprises: a silicone-based matrix component, a first filler component comprising alumina trihydrate at a content of at least about 5 wt. % and not greater than about 30 wt. % for a total weight of the component B, a second filler component comprising perlite at a content of at least about 1 wt. % and not greater than about 15 wt. % for a total weight of the component B, a third filler component comprising calcium carbonate at a content of at least about 1 wt. % and not greater than about 20 wt. % for a total weight of the component B, and a fourth filler component comprising zinc borate at a content of at least about 1 wt. % and not greater than about 20 wt. % for a total weight of the component B, and wherein the silicone-based foam comprises a V-0 flammability rating as measured according to ASTM D3801. 2 . The silicone-based foam of claim 1 , wherein the component A comprises a pigment component at a content of at least about 1 wt. % for a total weight of the component A. 3 . The silicone-based foam of claim 1 , wherein the component A comprises a pigment component at a content of not greater than about 5 wt. % for a total weight of the component A. 4 . The silicone-based foam of claim 1 , wherein the component A comprises a vinyl-functional pre-polymer component at a content of at least about 10 wt. % for a total weight of the component A. 5 . The silicone-based foam of claim 1 , wherein the component A comprises a vinyl-functional pre-polymer component at a content of not greater than about 30 wt. % for a total weight of the component A. 6 . The silicone-based foam of claim 1 , wherein the component A comprises an alcohol blowing agent at a content of at least about 1 wt. % for a total weight of the component A. 7 . The silicone-based foam of claim 1 , wherein the component A comprises an alcohol blowing agent at a content of not greater than about 10 wt. % for a total weight of the component A. 8 . The silicone-based foam of claim 1 , wherein the component A comprises a resin solution at a content of at least about 5 wt. % for a total weight of the component A. 9 . The silicone-based foam of claim 1 , wherein the component A comprises a resin solution at a content of not greater than about 25 wt. % for a total weight of the component A. 10 . The silicone-based foam of claim 1 , wherein the component A comprises a Pt catalyst component at a content of at least about 0.02 wt. % for a total weight of the component A. 11 . The silicone-based foam of claim 1 , wherein the component A comprises a Pt catalyst component at a content of not greater than about 0.15 wt. % for a total weight of the component A. 12 . A silicone-based foam formed from a component A and a component B, wherein the component A comprises: a silicone-based matrix component, a first filler component comprising alumina trihydrate at a content of at least about 5 wt. % and not greater than about 30 wt. % for a total weight of the component A, a second filler component comprising perlite at a content of at least about 1 wt. % and not greater than about 15 wt. % for a total weight of the component A, and a third filler component comprising calcium carbonate at a content of at least about 1 wt. % and not greater than about 20 wt. % for a total weight of the component A, wherein the component B comprises: a silicone-based matrix component, a first filler component comprising alumina trihydrate at a content of at least about 5 wt. % and not greater than about 30 wt. % for a total weight of the component B, a second filler component comprising perlite at a content of at least about 1 wt. % and not greater than about 15 wt. % for a total weight of the component B, a third filler component comprising calcium carbonate at a content of at least about 1 wt. % and not greater than about 20 wt. % for a total weight of the component B, and a fourth filler component comprising zinc borate at a content of at least about 1 wt. % and not greater than about 20 wt. % for a total weight of the component B, and wherein the silicone-based foam comprises a V-0 flammability rating as measured according to ASTM D3801. 13 . The silicone-based foam of claim 12 , wherein the component A comprises a pigment component at a content of at least about 1 wt. % for a total weight of the component A. 14 . The silicone-based foam of claim 12 , wherein the component A comprises a pigment component at a content of not greater than about 5 wt. % for a total weight of the component A. 15 . The silicone-based foam of claim 12 , wherein the component A comprises a vinyl-functional pre-polymer component at a content of at least about 10 wt. % for a total weight of the component A. 16 . The silicone-based foam of claim 12 , wherein the component A comprises a vinyl-functional pre-polymer component at a content of not greater than about 30 wt. % for a total weight of the component A. 17 . The silicone-based foam of claim 12 , wherein the component A comprises an alcohol blowing agent at a content of at least about 1 wt. % and not greater than about 10 wt. % for a total weight of the component A. 18 . A silicone-based foam comprising: a silicone-based matrix component, a first filler component comprising alumina trihydrate at a content of at least about 5 wt. % and not greater than about 30 wt. % for a total weight of the silicone-based foam, a second filler component comprising perlite at a content of at least about 1 wt. % and not greater than about 15 wt. % for a total weight of the silicone-based foam, a third filler component comprising calcium carbonate at a content of at least about 1 wt. % and not greater than about 20 wt. % for a total weight of the silicone-based foam, and a fourth filler component comprising zinc borate at a content of at least about 1 wt. % and not greater than about 10 wt. % for a total weight of the silicone-based foam, wherein the silicone-based foam comprises a V-0 flammability rating as measured according to ASTM D3801. 19 . The silicone-based foam of claim 18 , wherein the component B comprises a silicone-based matrix component content of at least about 20 wt. % for a total weight of the component B. 20 . The silicone-based foam of claim 18 , wherein the component B comprises a silicone-based matrix component content of not greater than about 50 wt. % for a total weight of the component B.

Assignees

Inventors

Classifications

  • Polysiloxanes · CPC title

  • Compounds containing oxygen but no halogen atom · CPC title

  • C08J9/0066Primary

    Use of inorganic compounding ingredients · CPC title

  • characterised by the catalysts used · CPC title

  • containing silicon bound to unsaturated aliphatic groups · CPC title

Patent family

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Frequently asked questions

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What does patent US2024158594A1 cover?
The present disclosure related to a silicone-based foam may include a component A and a component B, where the component A may include a silicone-based matrix component, a first filler component that may include alumina trihydrate, a second filler component that may include perlite, and a third filler component that may include calcium carbonate, and where the component B may include a silicone…
Who is the assignee on this patent?
Saint Gobain Performance Plastics Corp
What technology area does this patent fall under?
Primary CPC classification C08J9/0066. Mapped technology areas include Chemistry & Metallurgy.
When was this patent published?
Publication date Thu May 16 2024 00:00:00 GMT+0000 (Coordinated Universal Time) (A1). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 8 related publications on this page (citations in our corpus or others sharing the same primary CPC).