Biogenic activated carbon and methods of making and using same

Patent metadata

Field	Value
Publication number	US-2024139707-A1
Application number	US-202318543750-A
Country	US
Kind code	A1
Filing date	Dec 18, 2023
Priority date	May 7, 2012
Publication date	May 2, 2024
Grant date	—

Abstract

Biogenic activated carbon compositions disclosed herein comprise at least 55 wt % carbon, some of which may be present as graphene, and have high surface areas, such as Iodine Numbers of greater than 2000. Some embodiments provide biogenic activated carbon that is responsive to a magnetic field. A continuous process for producing biogenic activated carbon comprises countercurrently contacting, by mechanical means, a feedstock with a vapor stream comprising an activation agent including water and/or carbon dioxide; removing vapor from the reaction zone; recycling at least some of the separated vapor stream, or a thermally treated form thereof, to an inlet of the reaction zone(s) and/or to the feedstock; and recovering solids from the reaction zone(s) as biogenic activated carbon. Methods of using the biogenic activated carbon are disclosed.

First claim

I/We claim:

1 . A biogenic activated carbon composition comprising, on a dry basis, at least about 85 wt % total carbon, at most about 15 wt % hydrogen, and at most about 1 wt % nitrogen; and
wherein the activated carbon composition is characterized by an Iodine Number of at least about 1500.

2 . The biogenic activated carbon composition of claim 1 , comprising, on a dry basis, at least about 95 wt % carbon.

3 . The biogenic activated carbon composition of claim 1 , comprising, on a dry basis, at most about 0.5 wt % nitrogen.

4 . The biogenic activated carbon composition of claim 1 , comprising, on a dry basis, at most about 5 wt % hydrogen.

5 . The biogenic activated carbon composition of claim 1 , comprising, on a dry basis, at least about 1 wt % and at most about 10 wt % oxygen.

6 . The biogenic activated carbon composition of claim 1 , comprising, on a dry basis, at most about 0.5 wt % phosphorus.

7 . The biogenic activated carbon composition of claim 1 , comprising, on a dry basis, at most about 0.2 wt % sulfur.

8 . The biogenic activated carbon composition of claim 1 , comprising an additive selected from an acid, a base, a salt, a metal, a metal oxide, a metal hydroxide, a metal halide, iodine, an iodine compound, or a combination thereof.

9 . The biogenic activated carbon composition of claim 18 , wherein the additive is magnesium, manganese, aluminum, nickel, iron, chromium, silicon, boron, cerium, molybdenum, phosphorus, tungsten, vanadium, iron chloride, iron bromide, magnesium oxide, dolomite, dolomitic lime, fluorite, fluorospar, bentonite, calcium oxide, lime, sodium hydroxide, potassium hydroxide, hydrogen bromide, hydrogen chloride, sodium silicate, potassium permanganate, organic acids, iodine, an iodine compound, or combinations thereof.

10 . The biogenic activated carbon composition of claim 18 , wherein the additive is magnetic or comprises a magnetic component.

11 . The biogenic activated carbon composition of claim 1 , comprising iron.

12 . The biogenic activated carbon composition of claim 11 , comprising, on a dry basis, at least about 0.0001 wt % to at most about 1 wt % iron, at least about 0.1 wt % to at most about 0.5 wt % iron, at least about 0.5 wt % to at most about 5 wt % iron, or at least about 1 wt % to at most about 2 wt % iron.

13 . The biogenic activated carbon composition of claim 1 , wherein the composition is characterized by an Iodine Number of at least about 2000, or at least about 2000 to at most about 2250.

14 . The biogenic activated carbon composition of claim 1 , wherein the composition is characterized by a surface area of at least about 1000 m 2 /g, at least about 1500 m 2 /g, or at least about 2000 m 2 /g.

15 . The biogenic activated carbon composition of claim 1 , wherein the composition is in powdered form, granular form, extruded form, or in structural object form.

16 . The biogenic activated carbon composition of claim 1 , wherein the composition has an Abrasion Number from about 20% to about 99%.

17 . A biogenic activated carbon composition comprising, on a dry basis, at least about 55 wt % total carbon, at most about 15 wt % hydrogen, and at most about 1 wt % nitrogen;
wherein the activated carbon composition is characterized by an Iodine Number of at least about 500; wherein at least a portion of the carbon is present in the form of graphene; and wherein the composition is responsive to an externally applied magnetic field.

Assignees

• Carbon Tech Holdings Llc

Inventors

• Mennell James A
• Despen Daniel J

Classifications

• B01J20/22 Primary

  comprising organic material · CPC title

• B01J20/02

  comprising inorganic material · CPC title

• B01J20/0225

  Compounds of Fe, Ru, Os, Co, Rh, Ir, Ni, Pd, Pt · CPC title

• B01J20/0288

  Halides of compounds other than those provided for in B01J20/046 · CPC title

• B01J20/041

  Oxides or hydroxides · CPC title