Method for manufacturing bimetallic hydrogenation catalyst

Patent metadata

Field	Value
Publication number	US-2024116045-A1
Application number	US-202218263724-A
Country	US
Kind code	A1
Filing date	Jan 19, 2022
Priority date	Feb 1, 2021
Publication date	Apr 11, 2024
Grant date	—

Abstract

The present invention relates to a method for manufacturing a heterogeneous metal hydrogenation catalyst. More specifically, the present invention is characterized in that when the hydrogenation catalyst is reduced using a specific reducing gas in a proper reducing condition, the hydrogenation reaction of the catalyst is improved.

First claim

1 . A method of reducing a bimetallic hydrogenation catalyst, comprising:
charging a reactor with a catalyst precursor comprising a bimetallic compound supported on a carrier; and reducing the bimetallic compound in the catalyst precursor by heating the reactor while supplying a reducing gas to the reactor.

2 . The method according to claim 1 , wherein the bimetallic compound comprises a first metal and a second metal,
the first metal comprising a compound of a metal selected from the group consisting of Ru, Pt, Pd, Rh, and combinations thereof, the second metal comprising a compound of a metal selected from the group consisting of Sn, Fe, Ga, Re, and combinations thereof.

3 . The method according to claim 2 , wherein a molar ratio of the first metal to the second metal ranges from 1:0.5 to 1:3.

4 . The method according to claim 1 , wherein the carrier comprises a material selected from the group consisting of silica (SiO 2 ), alumina (Al 2 O 3 ), zirconia (ZrO 2 ), titania (TiO 2 ), carbon, and combinations thereof.

5 . The method according to claim 4 , wherein the carbon comprises a material selected from the group consisting of activated carbon, carbon black, graphite, graphene, ordered mesoporous carbon (OMC), carbon nanotubes (CNTs), and combinations thereof.

6 . The method according to claim 1 , wherein the bimetallic compound is present in an amount of 1 part by weight to 20 parts by weight based on 100 parts by weight of the carrier.

7 . The method according to claim 1 , wherein the reactor is heated at a rate of 1° C./min to 15° C./min.

8 . The method according to claim 1 , wherein reduction of the bimetallic compound is carried out in a kiln, a furnace, or a reactor with a fixed bed type, a fluidized bed type, a moving bed type or a static box type.

9 . The method according to claim 1 , wherein the reducing gas comprises a gas selected from the group consisting of hydrogen (H 2 ), carbon monoxide (CO), carbon dioxide (CO 2 ), methane (CH 4 ), ammonia (NH 3 ), hydrogen sulfide (H 2 S), and combinations thereof.

10 . The method according to claim 1 , wherein the reducing gas is supplied in an amount greater than or equal to the number of moles of the bimetallic compound per unit mass of the catalyst precursor during heating of the reactor.

11 . The method according to claim 1 , further comprising: subsequent to reducing the bimetallic compound by heating the reactor,
maintaining the temperature of the reactor.

12 . The method according to claim 11 , wherein the reactor is maintained at a temperature of 200° C. to 500° C.

13 . The method according to claim 11 , wherein heating and temperature maintenance of the reactor are performed for 30 minutes to 24 hours.

14 . The method according to claim 1 , wherein the catalyst is used in hydrogenation.

15 . The method according to claim 14 , wherein hydrogenation using the catalyst reduces a carboxylic acid group, an aldehyde group, or a ketone group to an alcohol group.

16 . The method according to claim 14 , wherein hydrogenation using the catalyst reduces a dicarboxylic acid group to a dialcohol group.

17 . A method of preparing cyclohexane dimethanol (CHDM) through hydrogenation of cyclohexanedicarboxylic acid (CHDA) using the bimetallic hydrogenation catalyst activated by the method according to claim 1 .

18 . The method according to claim 17 , wherein cyclohexane dimethanol (CHDM) is prepared at a yield of 70% or more.

Assignees

• Hanwha Solutions Corp

Inventors

• Kim Jeong Kwon
• Jeon Bong Sik

Classifications

• B01J23/626

  with tin · CPC title

• B01J35/393

  Metal or metal oxide crystallite size · CPC title

• B01J2235/30

  Scanning electron microscopy; Transmission electron microscopy · CPC title

• B01J21/18

  Carbon · CPC title

• B01J37/16 Primary

  Reducing · CPC title