Composite particles and method for producing composite particles

Patent metadata

Field	Value
Publication number	US-2024101829-A1
Application number	US-202118271565-A
Country	US
Kind code	A1
Filing date	Dec 31, 2021
Priority date	Jan 13, 2021
Publication date	Mar 28, 2024
Grant date	—

Abstract

Composite particles of the present invention include alumina particles and an inorganic coating disposed on a surface of the alumina particles, the alumina particles containing molybdenum (Mo), the inorganic coating including a composite metal oxide.

First claim

1 . Composite particles comprising alumina particles and an inorganic coating disposed on a surface of the alumina particles, the alumina particles containing molybdenum (Mo), the inorganic coating including a composite metal oxide.

2 . The composite particles according to claim 1 , wherein the composite metal oxide includes a metal oxide of two or more metals selected from iron (Fe), titanium (Ti), zinc (Zn), nickel (Ni), cobalt (Co), manganese (Mn), and aluminum (Al).

3 . The composite particles according to claim 1 , wherein the composite metal oxide includes a first metal oxide and a second metal oxide, the first metal oxide being a metal oxide of a metal selected from iron (Fe), titanium (Ti), zinc (Zn), nickel (Ni), and cobalt (Co), and manganese (Mn), the second metal oxide being a metal oxide of a metal selected from iron (Fe), titanium (Ti), zinc (Zn), nickel (Ni), and cobalt (Co), and manganese (Mn), the second metal oxide being different from the first metal oxide.

4 . The composite particles according to claim 1 , wherein the alumina particles further contain silicon (Si) and/or germanium (Ge).

5 . The composite particles according to claim 4 , wherein the alumina particles include mullite in a surface layer of the alumina particles.

6 . The composite particles according to claim 1 , wherein the composite particles have one of a flaky shape, a spherical shape, and a polyhedral shape.

7 . The composite particles according to claim 1 , wherein the composite particles have a flaky shape, a thickness of 0.01 pm or greater and 5 pm or less, an average particle diameter of 0.1 pm or greater and 500 pm or less, and an aspect ratio of 2 or greater and 500 or less.

8 . A coating formulation, an ink, or a molded article comprising the composite particles according to claim 1 .

9 . A method for producing composite particles, the method comprising the steps of: producing alumina particles by sintering a mixture that includes an aluminum compound and a molybdenum compound, the aluminum compound containing elemental aluminum, the molybdenum compound containing elemental molybdenum, or by sintering a mixture that includes an aluminum compound, a molybdenum compound, and a shape control agent for controlling a shape of the alumina particles, the aluminum compound containing elemental aluminum, the molybdenum compound containing elemental molybdenum; and forming an inorganic coating on a surface of the alumina particles, the inorganic coating including a composite metal oxide.

10 . The method for producing composite particles according to claim 9 , wherein the shape control agent comprises one or more selected from silicon, a silicon compound, and a germanium compound, the silicon compound containing elemental silicon, the germanium compound containing elemental germanium.

11 . The method for producing composite particles according to claim 9 , wherein the mixture further includes a potassium compound containing elemental potassium.

12 . The method for producing composite particles according to claim 9 , wherein the composite metal oxide includes a metal oxide of two or more metals selected from iron (Fe), titanium (Ti), zinc (Zn), nickel (Ni), cobalt (Co), manganese (Mn), and aluminum (Al).

13 . The method for producing composite particles according to claim 9 , wherein the composite metal oxide includes a first metal oxide and a second metal oxide, the first metal oxide being a metal oxide of a metal selected from iron (Fe), titanium (Ti), zinc (Zn), nickel (Ni), and cobalt (Co), and manganese (Mn), the second metal oxide being a metal oxide of a metal selected from iron (Fe), titanium (Ti), zinc (Zn), nickel (Ni), and cobalt (Co), and Manganese (Mn), the second metal oxide being different from the first metal oxide.

14 . The method for producing composite particles according to claim 9 , wherein, in the forming of the inorganic coating, a metal inorganic salt containing at least one metal other than aluminum (Al) is contacted with the alumina particles, and then, the metal inorganic salt, which is deposited on the alumina particles, is converted into the composite metal oxide.

15 . The method for producing composite particles according to claim 9 , wherein the forming of the inorganic coating includes a first conversion step and a second conversion step, in the first conversion step, a first metal inorganic salt containing at least one metal other than aluminum (Al) is contacted with the alumina particles, and then, the first metal inorganic salt, which is deposited on the alumina particles, is converted into a metal oxide, and in the second conversion step, a second metal inorganic salt is contacted with the metal oxide and/or the alumina particles, the second metal inorganic salt containing at least one different metal, the different metal being a metal other than aluminum (Al) and different from the metal used in the first conversion step, and then, the metal oxide and/or the second metal inorganic salt are converted into the composite metal oxide.

16 . The composite particles according to claim 2 , wherein the composite particles have one of a flaky shape, a spherical shape, and a polyhedral shape.

17 . The composite particles according to claim 3 , wherein the composite particles have one of a flaky shape, a spherical shape, and a polyhedral shape.

18 . The composite particles according to claim 2 , wherein the composite particles have a flaky shape, a thickness of 0.01 pm or greater and 5 pm or less, an average particle diameter of 0.1 pm or greater and 500 pm or less, and an aspect ratio of 2 or greater and 500 or less.

19 . A coating formulation, an ink, or a molded article comprising the composite particles according to claim 2 .

20 . The method for producing composite particles according to claim 10 , wherein the mixture further includes a potassium compound containing elemental potassium.

Assignees

• Dainippon Ink & Chemicals

Inventors

• Li Meng
• Watanabe Takanori
• Yuan Jianjun
• Yang Shaowei
• Li Xuan
• Zhao Wei
• Guo Jian

Classifications

• C01F7/021

  After-treatment of oxides or hydroxides · CPC title

• B01J37/035

  Precipitation on carriers · CPC title

• B01J2235/05

  Nuclear magnetic resonance [NMR] · CPC title

• B01J23/8892

  Manganese · CPC title

• B01J23/002

  Mixed oxides other than spinels, e.g. perovskite · CPC title