Carbon nanostructure enhanced recycled polymer material

US2024092983A1 · US · A1

Patent metadata
FieldValue
Publication numberUS-2024092983-A1
Application numberUS-202217948874-A
CountryUS
Kind codeA1
Filing dateSep 20, 2022
Priority dateSep 20, 2022
Publication dateMar 21, 2024
Grant date

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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  6. CPC / IPC classifications

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Abstract

Official abstract text for this publication.

A composite material includes a recycled polymer matrix, a continuous network of linked carbon nanostructures dispersed within the recycled polymer matrix, and a compatibilizer. The recycled polymer matrix is in an amount of at least 90 wt. %. The continuous network of linked carbon nanostructures is in an amount between 0.5 wt. % to 1.0 wt. %. The compatibilizer is in an amount of about 3.0 wt. %.

First claim

Opening claim text (preview).

What is claimed is: 1 . A composite material comprising: a recycled polymer matrix in an amount of at least 90 wt. %; a continuous network of linked carbon nanostructures dispersed within the recycled polymer matrix in an amount between 0.5 wt. % to 1.0 wt. %; and a compatibilizer in an amount of about 3.0 wt. %. 2 . The composite material according to claim 1 , further comprising an advanced nucleator in an amount between about 4.0 wt. % and 8.0 wt. %. 3 . The composite material according to claim 1 , wherein the recycled polymer matrix is a polypropylene material. 4 . The composite material according to claim 1 , further comprising an antioxidant in an amount of about 0.25 wt. %. 5 . The composite material according to claim 1 , further comprising a flow enhancer in an amount of about 1.1 wt. %. 6 . The composite material according to claim 1 , further comprising glass bubbles in an amount of about 4.0 wt. %. 7 . The composite material according to claim 1 , further comprising at least one additive selected from the group consisting of a color concentrate, a flame retardant, and a UV light stabilizer. 8 . The composite material according to claim 1 , wherein the composite material has a maximum shrink flow of about 0.6. 9 . The composite material according to claim 1 , wherein the composite material has a maximum shrink cross flow of about 0.6. 10 . A part comprising the composite material according to claim 1 . 11 . A composite material comprising: a recycled polymer matrix; a continuous network of linked carbon nanostructures dispersed within the recycled polymer matrix in an amount between 0.5 wt. % to 1.0 wt. %; a compatibilizer; and an advanced nucleator. 12 . The composite material according to claim 11 , wherein the recycled polymer matrix is a polypropylene material. 13 . The composite material according to claim 11 , further comprising an antioxidant. 14 . The composite material according to claim 11 , further comprising a flow enhancer. 15 . The composite material according to claim 11 , further comprising at least one additive selected from the group consisting of a color concentrate, a flame retardant, and a UV light stabilizer. 16 . A composite material comprising: a recycled polypropylene matrix in an amount of at least 90 wt. %; a continuous network of linked carbon nanostructures dispersed within the recycled polymer matrix in an amount between 0.5 wt. % to 1.0 wt. %; a compatibilizer in an amount of about 3.0 wt. %; an advanced nucleator in an amount between about 4.0 wt. % and 8.0 wt. %; an antioxidant in an amount of about 0.25 wt. %; and a flow enhancer in an amount of about 1.1 wt. %. 17 . The composite material according to claim 16 , further comprising at least one additive selected from the group consisting of a color concentrate, a flame retardant, and a UV light stabilizer. 18 . The composite material according to claim 11 , wherein the composite material has a maximum shrink flow of about 0.6. 19 . The composite material according to claim 11 , wherein the composite material has a maximum shrink cross flow of about 0.6. 20 . A part comprising the composite material according to claim 11 .

Assignees

Inventors

Classifications

  • C08J5/005Primary

    Reinforced macromolecular compounds with nanosized materials, e.g. nanoparticles, nanofibres, nanotubes, nanowires, nanorods or nanolayered materials · CPC title

  • C08K3/04Primary

    Carbon · CPC title

  • Glass · CPC title

  • Nanotechnology for materials or surface science, e.g. nanocomposites · CPC title

  • Polypropene · CPC title

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What does patent US2024092983A1 cover?
A composite material includes a recycled polymer matrix, a continuous network of linked carbon nanostructures dispersed within the recycled polymer matrix, and a compatibilizer. The recycled polymer matrix is in an amount of at least 90 wt. %. The continuous network of linked carbon nanostructures is in an amount between 0.5 wt. % to 1.0 wt. %. The compatibilizer is in an amount of about 3.0 wt…
Who is the assignee on this patent?
Ford Global Tech Llc
What technology area does this patent fall under?
Primary CPC classification C08J5/005. Mapped technology areas include Chemistry & Metallurgy.
When was this patent published?
Publication date Thu Mar 21 2024 00:00:00 GMT+0000 (Coordinated Universal Time) (A1). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 1 related publication on this page (citations in our corpus or others sharing the same primary CPC).