Construction of battery module and systems interfaces for metal-air batteries

Patent metadata

Field	Value
Publication number	US-2024072379-A1
Application number	US-202318454272-A
Country	US
Kind code	A1
Filing date	Aug 23, 2023
Priority date	Aug 23, 2022
Publication date	Feb 29, 2024
Grant date	—

Abstract

According to one aspect, a power storage system may include an enclosure, and one or more modules disposed in the enclosure. Each of the one or more modules may include a plurality of electrochemical cells electrically coupled to one another, each one of the plurality of electrochemical cells including an oxygen evolution electrode (OEE), an anode, a gas diffusion electrode (GDE), an electrolyte, and a vessel and, within the vessel, the OEE, the anode, and the GDE at least partially immersed in the electrolyte.

First claim

What is claimed is:

1 . A power storage system comprising:
an enclosure; and one or more modules disposed in the enclosure, each of the one or more modules including a plurality of electrochemical cells electrically coupled to one another, each one of the plurality of electrochemical cells including an oxygen evolution electrode (OEE), an anode, a gas diffusion electrode (GDE), an electrolyte, and a vessel and, within the vessel, the OEE, the anode, and the GDE at least partially immersed in the electrolyte.

2 . The power storage system of claim 1 , wherein each of the plurality of electrochemical cells includes a printed circuit board (PCB) and a lid, the lid is supported on the vessel, and the PCB is oriented perpendicular to the lid.

3 . The power storage system of claim 1 , wherein each of the one or more modules includes cell-to-cell busing including cables and/or busbars.

4 . The power storage system of claim 1 , wherein the plurality of electrochemical cells are arranged in at least two columns, each one of the plurality of electrochemical cells includes a cell positive terminal and a cell negative terminal, and cell positive terminals of the plurality of electrochemical cells in a first column are electrically connected to the cell negative terminals of the plurality of electrochemical cells in a second column using two cables.

5 . The power storage system of claim 1 , wherein each one of the plurality of electrochemical cells includes a printed circuit board (PCB), and each of the one or more modules further includes a cover positionable over the PCBs of the plurality of electrochemical cells in a respective one of the one or more modules.

6 . The power storage system claim 1 , wherein each one of the plurality of electrochemical cells includes a printed circuit board (PCB), a lid, and a protective cover, the lid is supported on the vessel, the PCB is supported on the lid, and the protective cover is positionable on the lid to cover the PCB.

7 . The power storage system of claim 1 , wherein each one of the plurality of electrochemical cells further includes grommets flexible for sealing the given electrochemical cell in fluid communication with an air supply duct.

8 . The power storage system of claim 1 , further comprising a plenum and a gasket, wherein the gasket is disposed between the plenum and top portions of at least some of the plurality of electrochemical cells.

9 . The power storage system of claim 1 , wherein the vessel of each one of the plurality of electrochemical cells includes a side port through which the electrolyte of the given electrochemical cell may overflow from the vessel during a charge cycle.

10 . The power storage system of claim 1 , wherein each one of the plurality of electrochemical cells includes a float valve actuatable to prevent overfilling the vessel with the electrolyte.

11 . The power storage system of claim 1 , wherein, in the module, the plurality of electrochemical cells collectively define cooling channels therebetween and through which forced air flow is movable between the plurality of electrochemical cells.

12 . The power storage system of any of claim 1 , wherein each of the one or more modules further includes a pallet, end plate, and strapping, the plurality of electrochemical cells are supportable on the pallet in two columns, the end plates are releasably securable to the pallet at front and back ends of each of the two columns, and the strapping hold the two columns of the plurality of electrochemical cells and the end plates together on the pallet.

13 . The power storage system of claim 12 , wherein the pallet defines cutouts, and the end plates are releasably securable to the pallet via the cutouts.

14 . The power storage system of claim 12 , wherein each of the one or more modules further includes tension members, each tension member connected to one of the end plates to a center of the pallet via pin joints.

15 . The power storage system of claim 14 , wherein each of the one or more modules further includes a bracket, and the tension members are mechanically couplable to the bracket via the pin joints.

16 . The power storage system of claim 1 , wherein each of the one or more modules supports the plurality of electrochemical cells such that forced air is movable between adjacent electrochemical cells.

17 . The power storage system of claim 1 , wherein each of the one or more modules supports the plurality of electrochemical cells such that forced air is movable over portions of the plurality of electrochemical cells towards exterior sides of the given module.

18 . The power storage system of claim 1 , wherein the plurality of electrochemical cells are formed in blocks within each of the one or more modules and forced air is movable between the blocks within the one or more modules.

19 . The power storage system of claim 1 , wherein the one or more modules includes a plurality of modules, each one of the plurality of modules supports the plurality of electrochemical cells in two columns, each one of the plurality of modules are spaced relative to one another within the enclosure such that forced air is movable over instances of the electrochemical cells at ends of each of the two columns of each one of the plurality of modules.

20 . The power storage system of claim 1 , wherein the plurality of electrochemical cells include iron-air type battery cells, zinc-air type battery cells, and/or lithium-air battery cells.

Assignees

• Form Energy Inc

Inventors

• Rivera Angel Ruben
• Yang Kalina Chia-Shi
• Spriggs Katherine
• Rodriquez Adrianna
• Parker Madeline Elliott
• Howe Ryan
• Mckibben Nicholas
• Friesen Grant Harrison
• Milshtein Jarrod David
• Ocampo Jaime Andres
• Vasavada Jhalak Joshipura
• Sledd Alan
• Truong Tuan Minh
• Mohan Aruna
• Dinitto Matthew

Classifications

• H01M50/507 Primary

  comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules · CPC title

• H01M10/613

  Cooling or keeping cold · CPC title

• H01M10/6556

  Solid parts with flow channel passages or pipes for heat exchange (closed pipes H01M10/6552) · CPC title

• H01M10/6566 Primary

  Means within the gas flow to guide the flow around one or more cells, e.g. manifolds, baffles or other barriers (H01M10/6565 takes precedence) · CPC title

• H01M12/08

  composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type · CPC title