Construction of electrode and cell components for metal-air batteries

Patent metadata

Field	Value
Publication number	US-2024072262-A1
Application number	US-202318454260-A
Country	US
Kind code	A1
Filing date	Aug 23, 2023
Priority date	Aug 23, 2022
Publication date	Feb 29, 2024
Grant date	—

Abstract

According to an aspect, an electrochemical cell may include a vessel, at least two instances of an anode assembly, at least two instances of an oxygen evolution electrode (OEE), and a gas diffusion electrode (GDE). In the vessel, the GDE may be disposed between mirrored arrangements of the at least two instances of the OEE and the at least two instances of the anode assembly.

First claim

What is claimed is:

1 . An electrochemical cell comprising:
a vessel; at least two instances of an anode assembly; at least two instances of an oxygen evolution electrode (OEE); and a gas diffusion electrode (GDE) wherein, in the vessel, the GDE is disposed between mirrored arrangements of the at least two instances of the OEE and the at least two instances of the anode assembly.

2 . The electrochemical cell of claim 1 , wherein, from one side of the vessel to another side of the vessel, the mirrored arrangements include a first instance of the anode assembly, a first instance of the OEE, the GDE, a second instance of the OEE, and a second instance of the anode assembly.

3 . The electrochemical cell of claim 1 , wherein, from one side of the vessel to another side of the vessel, the mirrored arrangements include a first instance of the OEE, a first instance of the anode assembly, the GDE, a second instance of the anode assembly, and a second instance of the OEE.

4 . The electrochemical cell of claim 1 , further comprising an electrolyte disposed in the vessel, wherein the at least two instances of the anode assembly, the at least two instances of the OEE, and the gas diffusion electrode are each at least partially immersed in the electrolyte in the vessel.

5 . The electrochemical cell of claim 1 , wherein the vessel includes a lid including a nested trough, bellows, a flange seal, a hot welded joint, and/or a laser welded joint.

6 . The electrochemical cell of claim 1 , wherein the GDE defines an air passage between two faces of the GDE.

7 . The electrochemical cell of claim 1 , wherein the GDE is a bifacial electrode sealed on three edges, and the bifacial electrode includes two electrode sheets and a flow field therebetween.

8 . The electrochemical cell of claim 7 , wherein the flow field includes a stack of varying porosity foam, strips of filter felt, serpentine channels, folded channels, or a combination thereof.

9 . The electrochemical cell of claim 7 , wherein the flow field mechanically and electrically separates two faces of the bifacial electrode.

10 . The electrochemical cell of claim 7 , further comprising a bag of separator material, a one or more standoffs, and/or an electrode holder supporting the at least two instances of the anode assembly, the GDE, and the at least two instances of the OEE in the vessel.

11 . The electrochemical cell of claim 1 , wherein the vessel includes an electronics structure providing distributed electrode switching.

12 . The electrochemical cell of claim 1 , wherein the vessel includes a cell demisting structure and/or a flame arrestor structure associated with a headspace of the vessel.

13 . The electrochemical cell of claim 1 , wherein the at least two instances of the anode assembly include metal stamped sheets.

14 . The electrochemical cell of claim 1 , wherein the at least two instances of the anode assembly, the at least two instances of the OEE, and the GDE are each constrained from moving relative to one another in the vessel.

15 . The electrochemical cell of claim 1 , wherein outer walls of the vessel are formed by the at least two instances of the anode assembly.

16 . The electrochemical cell of claim 1 , wherein the vessel includes a plurality of ribs on outer walls of the vessel, the plurality of ribs spaced apart from one another to define a plurality of channels between successive ribs.

17 . The electrochemical cell of claim 16 , wherein the plurality of channels are of different heights ranging from a smaller height at a bottom portion of the vessel to a larger height at a top portion of the vessel.

18 . The electrochemical cell of claim 16 , wherein the vessel is formed from blow molded high density polyethylene (HDPE), acrylonitrile butadiene styrene (ABS), polypropylene (PP), or polyethylene terephthalate (PET).

19 . The electrochemical cell of claim 1 , wherein the vessel is a bag physically supported by a module into which the electrochemical cell is insertable.

20 . The electrochemical cell of claim 1 , further comprising a separator, wherein the separator is a sheet disposed between one instance of the OEE and the GDE and/or between one instance of the OEE and one instance of the anode assembly.

21 . The electrochemical cell of claim 20 , wherein the sheet is supported on one instance of the OEE.

22 . The electrochemical cell of claim 1 , wherein the electrochemical cell is an iron-air type battery cell, zinc-air type battery cell, and/or lithium-air battery cell.

Assignees

• Form Energy Inc

Inventors

• Rivera Angel Ruben
• Yang Kalina Chia-Shi
• Spriggs Katherine
• Rodriquez Adrianna
• Parker Madeline Elliott
• Howe Ryan
• Mckibben Nicholas
• Friesen Grant Harrison
• Milshtein Jarrod David
• Vasavada Jhalak Joshipura
• Morgan Robert Wesley
• Traini Erica Skye
• Wood Christopher Evan
• Patrick Meghan Marya
• Dinitto Matthew

Classifications

• H01M4/8626 Primary

  characterised by the form · CPC title

• H01M12/08

  composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type · CPC title

• H01M50/105 Primary

  Pouches or flexible bags · CPC title

• H01M50/121

  Organic material · CPC title

• Y02E60/50

  Fuel cells · CPC title