Fault current detection for solid-state circuit breakers

Patent metadata

Field	Value
Publication number	US-2024071704-A1
Application number	US-202217894740-A
Country	US
Kind code	A1
Filing date	Aug 24, 2022
Priority date	Aug 24, 2022
Publication date	Feb 29, 2024
Grant date	—

Abstract

In one aspect, a solid-state circuit breaker (SSCB) is provided. The SSCB is configured to generate a first output representative of a current through a current path of the SSCB. An analog fault detection circuit is coupled with first output and is configured to assert a second output in response to the current exceeding a trip current level. At least one analog-to-digital converter (ADC) is configured to generate samples of the first output, where the at least one ADC has a di/dt detection bandwidth that is less than a di/dt detection bandwidth of the analog fault detection circuit. The SSCB is further configured to disable the current path through the SSCB in response to determining, asynchronously, that either the second output is being asserted by the analog fault detection circuit or the samples indicate that the current through the current path exceeds the trip current level.

First claim

What is claimed is:

1 . A solid-state circuit breaker (SSCB), comprising:
at least one solid-state switch configured to selectively enable and disable a current path through the SSCB based on at least one control signal; a current sense circuit configured to sense a current through the current path and generate a first output representative of the current; an analog fault detection circuit coupled with first output and configured to assert a second output in response to the current through the current path exceeding a trip current level for the SSCB, wherein the analog fault detection circuit has a first di/dt detection bandwidth; and a controller coupled with the second output and configured to:
(a) generate samples of the first output utilizing at least one analog-to-digital converter (ADC), wherein the at least one ADC has a second di/dt detection bandwidth that is less than the first di/dt detection bandwidth;
(b) calculate the current through the current path based on the samples;
(c) determine whether the calculated current through the current path exceeds the trip current level for the SSCB;
(d) disable the current path through the SSCB utilizing the at least one control signal in response to determining that the calculated current exceeds the trip current level for the SSCB;
(e) concurrently with (a), (b) and (c), determine whether the second output is asserted; and
(f) disable the current path through the SSCB utilizing the at least one control signal in response to determining that the second output is asserted.

2 . The SSCB of claim 1 , wherein:
the analog fault detection circuit is further configured to:
determine a magnitude of a di/dt of the current through the current path; and
modify a value of the trip current level based on the magnitude of the di/dt of the current.

3 . The SSCB of claim 1 , further comprising:
a trip level selector coupled with the first output of the current sense circuit, wherein the trip level selector is configured to:
determine a polarity of the current through the current path; and
modify a value of the trip current level based on the polarity.

4 . The SSCB of claim 3 , further comprising:
at least one digital-to-analog converter (DAC) that is configured to generate at least one programmable reference that modifies the value of the trip current level based on the polarity, wherein the controller is further configured to generate a reference selection signal that selects either the trip level selector or the at least one programmable reference as a modifier of the trip current level.

5 . The SSCB of claim 1 , wherein:
the at least one solid-state switch comprises a pair of anti-parallel solid-state switches, and the SSCB is configured as a bidirectional breaker, the SSCB further comprises a voltage polarity detection circuit configured to generate a third output representative of a voltage polarity across the pair of anti-parallel solid-state switches, and the controller is further configured to:
measure, using the at least one ADC, the third output of the voltage polarity detection circuit;
determine, based on the measurement, the voltage polarity across the pair of anti-parallel solid-state switches; and
alternate, utilizing the at least one control signal, which one of the pair of anti-parallel solid-state switches is conducting based on the voltage polarity.

6 . The SSCB of claim 5 , wherein:
the controller is further configured to:
determine whether a voltage across the pair of anti-parallel solid-state switches is within a threshold amount of zero volts; and
turn off the pair of anti-parallel solid-state switches utilizing the at least one control signal in response to determining that the voltage is within the threshold amount of zero volts.

7 . The SSCB of claim 1 , wherein:
the at least one solid-state switch comprises a reverse-blocking integrated gate commutated thyristor (RB-IGCT), and the SSCB is configured as a unidirectional breaker, the SSCB further comprises a voltage polarity detection circuit configured to generate a third output representative of a voltage polarity across the RB-IGCT, and the controller is further configured to:
measure, using the at least one ADC, the third output of the voltage polarity detection circuit;
determine, based on the measurement, whether the voltage polarity across the RB-IGCT has reversed; and
disable the current path through the SSCB utilizing the at least one control signal in response to determining that the voltage polarity across the RB-IGCT has reversed.

8 . A method of operating a solid-state circuit breaker (SSCB), the SSCB including an analog fault detection circuit having a first di/dt detection bandwidth, and at least one analog-to-digital converter (ADC) having a second di/dt detection bandwidth that is less than the first di/dt detection bandwidth, the method comprising:
(a) generating samples of a first output of a current sense circuit utilizing the at least one ADC, wherein the first output is representative of a current through a current path of the SSCB; (b) calculating the current through the current path based on the samples; (c) determining whether the calculated current through the current path exceeds a trip current level for the SSCB; (d) disabling the current path through the SSCB in response to determining that the calculated current exceeds the trip current level for the SSCB; (e) concurrently with (a), (b), and (c), determining whether a second output of the analog fault detection circuit is asserted, wherein the analog fault detection circuit is configured to assert the second output in response to the current through the current path exceeding the trip current level for the SSCB; and (f) disabling the current path through the SSCB in response to determining that the second output is asserted.

9 . The method of claim 8 , further comprising:
determining, by the analog fault detection circuit, a magnitude of a di/dt of the current through the current path; and modifying, by the analog fault detection circuit, a value of the trip current level based on the magnitude of the di/dt of the current.

10 . The method of claim 8 , further comprising:
determining, by a trip level selector coupled with the first output of the current sense circuit, a polarity of the current through the current path; and modifying, by the trip level selector, a value of the trip current level based on the polarity.

11 . The method of claim 10 , further comprising:
generating at least one programmable reference that modifies the value of the trip current level based on the polarity; and selecting either the trip level selector or the at least one programmable reference as a modifier of the value of the trip current level.

12 . The method of claim 8 , further comprising:
determining a voltage polarity across a pair of anti-parallel solid-state switches, wherein the pair of anti-parallel solid-state switches are configured to selectively enable and disable the current path through the SSCB, and wherein the SSCB is configured as a bidirectional breaker; and alternating which one of the pair of anti-parallel solid-state switches is conducting based on the voltage polarity.

13 . The method of claim 12 , further comprising:
determining whether a voltage across the pair of anti-parallel solid-state switches is within a threshold amount of zero volts; and turning off the pair of anti-parallel solid-state switches in response to determining that the voltage is within the threshold amount of zero volts.

14 . The method of claim 8 , further compris

Assignees

• Abb Schweiz Ag

Inventors

• Rodrigues Rostan
• Cairoli Pietro
• Raheja Utkarsh

Classifications

• H10D18/80

  Bidirectional devices, e.g. triacs · CPC title

• G01R31/3275

  Fault detection or status indication · CPC title

• G01R31/327

  Testing of circuit interrupters, switches or circuit-breakers · CPC title

• G01R19/16538 Primary

  in AC or DC supplies (G01R19/16519 and G01R19/16528 take precedence) · CPC title

• H02H1/0007

  concerning the detecting means (in general G01R or other subclasses of G01; reed switches H01H71/2445) · CPC title