Soft magnetic alloy powder, magnetic core, magnetic component, and electronic device

US2024071663A1 · US · A1

Patent metadata
FieldValue
Publication numberUS-2024071663-A1
Application numberUS-202318458597-A
CountryUS
Kind codeA1
Filing dateAug 30, 2023
Priority dateAug 31, 2022
Publication dateFeb 29, 2024
Grant date

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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  6. CPC / IPC classifications

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  7. Citations and related patents

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Abstract

Official abstract text for this publication.

A soft magnetic alloy powder comprises first particles to fifth particles, each having a particle size within a specific range. Among the first particles to the fifth particles, nth particles have an average particle size x n (μm), an average circularity y n , and a variance z n of circularity, where nth is any ordinal number from first to fifth. Points (x n , y n ) (n=1 to 5) plotted in an xy plane define an approximate straight line having a slope “my” of −0.0030 or more. Points (x n , z n ) (n=1 to 5) plotted in an xz plane define an approximate straight line having a slope “mz” of 0.00050 or less.

First claim

Opening claim text (preview).

What is claimed is: 1 . A soft magnetic alloy powder comprising: first particles including soft magnetic alloy particles having a particle size of D50 or less; second particles including soft magnetic alloy particles having a particle size of more than D50 and D60 or less; third particles including soft magnetic alloy particles having a particle size of more than D60 and D70 or less; fourth particles including soft magnetic alloy particles having a particle size of more than D70 and D80 or less; and fifth particles including soft magnetic alloy particles having a particle size of more than D80 and D90 or less, wherein nth particles among the first particles to the fifth particles have an average particle size x n (μm), an average circularity y n , and a variance z n of circularity, where nth is any ordinal number from first to fifth; points (x n , y n ) (n=1 to 5) plotted in an xy plane define an approximate straight line having a slope “my” of −0.0030 or more; and points (x n , z n ) (n=1 to 5) plotted in an xz plane define an approximate straight line having a slope “mz” of 0.00050 or less. 2 . A magnetic core comprising: first particles including soft magnetic alloy particles having a particle size of D50 or less; second particles including soft magnetic alloy particles having a particle size of more than D50 and D60 or less; third particles including soft magnetic alloy particles having a particle size of more than D60 and D70 or less; fourth particles including soft magnetic alloy particles having a particle size of more than D70 and D80 or less; and fifth particles including soft magnetic alloy particles having a particle size of more than D80 and D90 or less, wherein nth particles among the first particles to the fifth particles have an average particle size X n (μm), an average circularity Y n , and a variance Z n of circularity, where nth is any ordinal number from first to fifth; points (X n , Y n ) (n=1 to 5) plotted in an XY plane define an approximate straight line having a slope “mY” of −0.0030 or more; and points (X n , Z n ) (n=1 to 5) plotted in an XZ plane define an approximate straight line having a slope “mZ” of 0.00050 or less. 3 . The magnetic core according to claim 2 further comprising a resin. 4 . A magnetic component comprising the magnetic core according to claim 2 . 5 . An electronic device comprising the magnetic core according to claim 2 .

Assignees

Inventors

Classifications

  • made from powder (powder coatings on sheets H01F3/02; on strips or ribbons H01F3/04; on wires H01F3/06) · CPC title

  • in the form of particles · CPC title

  • metals or alloys · CPC title

  • H01F1/12Primary

    of soft-magnetic materials · CPC title

  • H01F1/20Primary

    in the form of particles, e.g. powder (H01F1/147 takes precedence) · CPC title

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What does patent US2024071663A1 cover?
A soft magnetic alloy powder comprises first particles to fifth particles, each having a particle size within a specific range. Among the first particles to the fifth particles, nth particles have an average particle size x n (μm), an average circularity y n , and a variance z n of circularity, where nth is any ordinal number from first to fifth. Points (x n , y n ) (n=1 to 5) plotted in an x…
Who is the assignee on this patent?
Tdk Corp
What technology area does this patent fall under?
Primary CPC classification H01F1/12. Mapped technology areas include Electricity.
When was this patent published?
Publication date Thu Feb 29 2024 00:00:00 GMT+0000 (Coordinated Universal Time) (A1). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 3 related publications on this page (citations in our corpus or others sharing the same primary CPC).