Organic-inorganic composite catalyst, air purification device including the organic-inorganic composite catalyst, and method of regenerating the organic-inorganic composite catalyst

Patent metadata

Field	Value
Publication number	US-2024066515-A1
Application number	US-202318450484-A
Country	US
Kind code	A1
Filing date	Aug 16, 2023
Priority date	Aug 29, 2022
Publication date	Feb 29, 2024
Grant date	—

Abstract

An organic-inorganic composite catalyst wherein the organic-inorganic composite catalyst includes a porous carbonaceous particle, a first compound; and a metal oxide particle, wherein the first compound and the metal oxide particle are supported on the porous carbonaceous particle, the first compound contains a polar functional group, an anion, or a combination thereof, the metal oxide is represented by the formula M a O b , wherein 0<a≤4, 0<b≤5, and M is a metal of Groups 2 to 16 of the Periodic Table of Elements, or a combination thereof, and the organic-inorganic composite catalyst is configured to remove a second compound from an unpurified air flow including the second compound.

First claim

What is claimed is:

1 . An organic-inorganic composite catalyst comprising:
a porous carbonaceous particle; a first compound; and a metal oxide particle,
wherein
the first compound and the metal oxide particle are supported on the porous carbonaceous particle,
the first compound comprises a polar functional group, an anion, or a combination thereof,
the metal oxide is represented by the formula M a O b , wherein 0<a≤4, 0<b≤5, and M is a metal of Groups 2 to 16 of the Periodic Table of Elements, or a combination thereof, and
the organic-inorganic composite catalyst is configured to remove a second compound from an unpurified air flow comprising the second compound.

2 . The organic-inorganic composite catalyst of claim 1 , wherein
the second compound is adsorbed to the organic-inorganic composite catalyst at a first temperature and desorbed from the organic-inorganic composite catalyst at a second temperature, the second temperature is greater than the first temperature, and a boiling point or a decomposition temperature of the first compound is greater than the second temperature, and the first temperature is 50° C. or less, the second temperature is in a range of about 100° C. to about 300° C., and the boiling point or the decomposition temperature of the first compound is about 110° C. or greater.

3 . The organic-inorganic composite catalyst of claim 1 , wherein
the first compound is a polar compound scavenger, the first compound is an organic compound, an inorganic compound, or a combination thereof, and the organic compound is a monomolecular compound, a polymer compound, or a combination thereof, and the inorganic compound is an ionic compound.

4 . The organic-inorganic composite catalyst of claim 1 , wherein
the polar functional group comprises an amine group, an amide group, an imide group, an ester group, a halogen group, a carbonyl group, or a combination thereof, and the anion comprises a metabisulfite ion, a sulfite ion, a sulfate ion, or a combination thereof.

5 . The organic-inorganic composite catalyst of claim 1 , wherein the first compound comprises ethylene urea, urea, sodium metabisulfite, poly(m-xylene adipamide), poly(ethylene terephthalate), iodide, tetrabromoethane, isopropyl iodide, or a combination thereof.

6 . The organic-inorganic composite catalyst of claim 1 , wherein
a content of the first compound is in a range of about 0.1 weight percent to about 5 weight percent, based on a total weight of the organic-inorganic composite catalyst, a content of the metal oxide is in a range of about 0.1 weight percent to about 5 weight percent, based on the total weight of the organic-inorganic composite catalyst, and a weight ratio of the first compound to the metal oxide particle is in a range of about 99:1 to about 1:99.

7 . The organic-inorganic composite catalyst of claim 1 , wherein the metal oxide comprises a metal, and the metal is Mn, Co, Ce, Ti, Al, Fe, Ni, Na, In, Bi, W, Sn, or a combination thereof.

8 . The organic-inorganic composite catalyst of claim 1 , wherein
the metal oxide comprises MnO 2 , Co 3 O 4 , CeO 2 , TiO 2 , Al 2 O 3 , Fe 2 O 3 , NiO, Mn 3 O 4 , NalnO 2 , Bi 2 WO 6 , SnO 2 , or a combination thereof, and the metal oxide particle is a primary particle or a secondary particle, and a size of the metal oxide particle is 1 micrometer or less.

9 . The organic-inorganic composite catalyst of claim 1 , wherein the organic-inorganic composite catalyst is free of Pd, Pt, Ag, Au, or a combination thereof.

10 . The organic-inorganic composite catalyst of claim 1 , wherein the second compound is a polar compound,
the polar compound comprises ammonia, an amine compound, an aldehyde compound, a ketone compound, an alcohol compound, a sulfur compound, a thiol compound, a halogenated hydrocarbon, a nitrogen oxide, ozone, a volatile organic compound, or a combination thereof, the amine compound comprises methylamine, dimethylamine, trimethylamine, ethylamine, aniline, or a combination thereof, the aldehyde compound comprises formaldehyde, acetaldehyde, propiolaldehyde, butylaldehyde, or a combination thereof, the ketone compound comprises dimethylketone, methylethylketone, diethylketone, methylpropylketone, dipropylketone, or a combination thereof, the alcohol compound comprises methanol, ethanol, propanol, isopropanol, butanol, pentanol, hexanol, heptanol, or a combination thereof, the sulfur compound comprises hydrogen sulfide, sulfur dioxide, elemental sulfur, or a combination thereof, and the thiol compound comprises methanethiol, ethanethiol, 1-propanethiol, 2-propanethiol, propenethiol, butanethiol, tert-butyl mercaptan, thiophenol, or a combination thereof.

11 . The organic-inorganic composite catalyst of claim 1 , wherein the porous carbonaceous particle is a non-spherical particle having an aspect ratio of about 2 or greater, and the non-spherical particle comprises a tube-shaped particle, a plate-shaped particle, a needle-shaped particle, a rod-shaped particle, a fibrous particle, or a combination thereof.

12 . The organic-inorganic composite catalyst of claim 1 , wherein the organic-inorganic composite catalyst is disposed on a solid substrate,
the organic-inorganic composite catalyst and the solid substrate are disposed orthogonal to a direction of the air flow, and the organic-inorganic composite catalyst is disposed upstream of the air flow relative to the solid substrate, or the organic-inorganic composite catalyst and the solid substrate are disposed in a direction of the air flow.

13 . An air purification device comprising:
a housing; and the organic-inorganic composite catalyst according to claim 1 , a regenerated organic-inorganic composite catalyst, or a combination thereof in the housing, wherein the regenerated organic-inorganic composite catalyst is a heat-treatment product of the organic-inorganic composite catalyst comprising the adsorbed second compound.

14 . The air purification device of claim 13 , wherein a removal recovery ratio of the regenerated organic-inorganic composite catalyst is greater than about 90 percent, and wherein the removal recovery ratio is represented by Equation 1:
Removal recovery ratio=(removal amount of the second compound of the regenerated organic-inorganic composite catalyst/removal amount of the second compound of a non-regenerated organic-inorganic composite catalyst)×100 percent.  Equation 1

15 . A method of regenerating an organic-inorganic composite catalyst, the method comprising:
providing an organic-inorganic composite catalyst comprising an adsorbed second compound; and heat-treating the organic-inorganic composite catalyst comprising the adsorbed second compound to regenerate the organic-inorganic composite catalyst, wherein the regenerated organic-inorganic composite catalyst comprises
a porous carbonaceous particle,
a first compound, and
a metal oxide particle,
wherein
the first compound and the metal oxide particle are supported on the porous carbonaceous particle,
the first compound comprises a polar functional group, an anion, or a combination thereof, and
the metal oxide is represented by the Formula M a O b , wherein 0<a≤4, 0<b≤5, and M is a metal of Groups 2 to 16 of the Periodic Table of Elements, or a combination thereof.

16 . The method of claim 15 , wherein the heat-treating comprises heat-treating at a temperature from about 100° C. to about 300° C. for about 1 minute to about 30 hours.

17 . The method of claim 15 further comprising, prior to the providing of the

Assignees

• Samsung Electronics Co Ltd
• Jk Global Co Ltd

Inventors

• Kuk Sukeun
• Yeon Taehun
• Lee Hyun Chul
• Koo Minseok
• Kwon Hyukjae
• Yang Dongsik
• Oh Sehyeong
• Ji Sangmin
• Heo Hyeonsu

Classifications

• B01J38/02 Primary

  Heat treatment · CPC title

• B01J21/18

  Carbon · CPC title

• B01J23/34 Primary

  Manganese · CPC title

• B01J31/0249

  Ureas (R2N-C(=O)-NR2) · CPC title

• B01D53/8668

  Removing organic compounds not provided for in B01D53/8603 - B01D53/8665 · CPC title