Molecular sieve sound-absorbing material, method for preparing the same and speaker

Patent metadata

Field	Value
Publication number	US-2024064458-A1
Application number	US-202318094992-A
Country	US
Kind code	A1
Filing date	Jan 10, 2023
Priority date	Aug 19, 2022
Publication date	Feb 22, 2024
Grant date	—

Abstract

A molecular sieve sound-absorbing material, a method for preparing the same, and a speaker. The sound-absorbing material includes a modifying molecular sieve and a binder, the mass of the binder accounts for 2% to 10% of the mass of the modifying molecular sieve, the modifying molecular sieve is obtained by performing phosphorus modification on a molecular sieve, a mass ratio of silicon to aluminum in the molecular sieve is (50-800):1, and a molar ratio of phosphorus to aluminum in the modifying molecular sieve is (0.1-2):1. The sound-absorbing material includes a phosphorus-modifying molecular sieve. Application of the modifying molecular sieve to the sound-absorbing material can ensure that the sound-absorbing material can also maintain good sound absorption performance under high-temperature and high-humidity conditions.

First claim

What is claimed is:

1 . A molecular sieve sound-absorbing material, comprising a modifying molecular sieve and a binder, the binder accounts for 2% to 10% by mass of the modifying molecular sieve, the modifying molecular sieve is obtained by performing phosphorus modification on a molecular sieve, a mass ratio of silicon to aluminum in the molecular sieve is (50 to 800):1, and a molar ratio of phosphorus to aluminum in the modifying molecular sieve is (0.1 to 2):1.

2 . The molecular sieve sound-absorbing material as described in claim 1 , wherein a phosphorus source used in the phosphorus modification is one or more of phosphoric acid, ammonium phosphate, and ammonium hydrogen phosphate.

3 . The molecular sieve sound-absorbing material as described in claim 1 , wherein the binder is one or more of polyacrylate, polystyrene acrylate, polystyrene acetate, polyurethane resin, and polyethyl vinyl acetate.

4 . The molecular sieve sound-absorbing material as described in claim 1 , wherein the molecular sieve has one or more structure types of MFI, FER, and MEL.

5 . A method for preparing a sound-absorbing material as described in claim 1 , comprising following steps:
step S 1 : mixing a molecular sieve uniformly with water to obtain a molecular sieve slurry; step S 2 : adding a phosphorus source to the molecular sieve slurry obtained in step S 1 for, undergoing ultrasonic impregnation by an ultrasonic microwave impregnation method to obtain an impregnated solution; and filtering the an impregnated solution to obtain a filter cake, and taking the a filter cake for drying and grinding to obtain intermediate molecular sieve powder; step S 3 : calcining the intermediate molecular sieve powder obtained in step S 2 to obtain a modifying molecular sieve; step S 4 : mixing the modifying molecular sieve obtained in step S 3 uniformly with water, and then adding a binder thereto to obtain a suspension; and step S 5 : molding and drying the suspension to obtain the molecular sieve sound-absorbing material.

6 . The method for preparing the sound-absorbing material as described in claim 5 , wherein, in step S 1 , a weight to volume ratio of the molecular sieve to the water is (10 to 30):(150 to 250).

7 . The method for preparing the sound-absorbing material as described in claim 5 , wherein, in step S 2 , an ultrasonic device used in the ultrasonic microwave impregnation method is probe ultrasound; a microwave heating temperature of the ultrasonic microwave impregnation method ranges from 60° C. to 90° C.; and ultrasonic impregnation time of the ultrasonic microwave impregnation method ranges from 0.5 h to 2 h.

8 . The method for preparing the sound-absorbing material as described in claim 5 , wherein, in step S 4 , a weight ratio of the modifying molecular sieve, the water to the binder is 1: (0.6 to 1.5):(0.02 to 0.10).

9 . The method for preparing the sound-absorbing material as described in claim 5 , wherein, in step S 5 , the drying comprises one or more of freeze drying, vacuum drying, and ambient pressure drying.

10 . A speaker, comprising a housing with a receiving space, a sound-producing unit arranged in the housing, and a rear cavity enclosed by the sound-producing unit and the housing;
wherein the rear cavity is filled with a sound-absorbing material, wherein the molecular sieve sound-absorbing material comprises a modifying molecular sieve and a binder, the binder accounts for 2% to 10% by mass of the modifying molecular sieve, the modifying molecular sieve is obtained by performing phosphorus modification on a molecular sieve, a mass ratio of silicon to aluminum in the molecular sieve is (50 to 800):1, and a molar ratio of phosphorus to aluminum in the modifying molecular sieve is (0.1 to 2):1.

Assignees

• Aac Microtech Changzhou Co Ltd

Inventors

• Zhang Jie
• Wang Hezhi
• Wang Zhongyang

Classifications

• C01B39/38

  Type ZSM-5 · CPC title

• C01B39/026

  After-treatment · CPC title

• H04R1/288 Primary

  for loudspeaker transducers · CPC title

• C01B39/54 Primary

  Phosphates, e.g. APO or SAPO compounds · CPC title

• C08K3/32

  Phosphorus-containing compounds · CPC title