Electrode for rechargeable lithium battery, and rechargeable lithium battery comprising the same

Patent metadata

Field	Value
Publication number	US-2024055687-A1
Application number	US-202218004046-A
Country	US
Kind code	A1
Filing date	May 12, 2022
Priority date	May 12, 2021
Publication date	Feb 15, 2024
Grant date	—

Abstract

The present invention relates to an electrode for a rechargeable lithium battery, and a rechargeable lithium battery including the same, the electrode including a current collector, a safety functional layer on the current collector, and an active material layer on the safety functional layer, wherein the functional safety layer comprises a heat-expandable polymer and an active material having a particle diameter of less than or equal to 2 μm.

First claim

1 . An electrode for a rechargeable lithium battery, comprising
current collector, a safety functional layer on the current collector, and an active material layer on the safety functional layer, wherein the safety functional layer includes a heat-expandable polymer and an active material having a particle diameter of less than or equal to 2 μm.

2 . The electrode for the rechargeable lithium battery of claim 1 , wherein,
the safety functional layer includes the heat-expandable polymer and the active material having the particle diameter of less than or equal to 2 μm in a weight ratio of 1:9 to 9:1.

3 . The electrode for the rechargeable lithium battery of claim 1 , wherein,
the active material having the particle diameter of less than or equal to 2 μm includes a compound capable of reversibly intercalating and deintercalating lithium, and the compound capable of reversibly intercalating and deintercalating lithium is lithium iron phosphate, lithium cobalt oxide, lithium manganese oxide, lithium nickel oxide, lithium nickel transition metal composite oxide, or a combination thereof.

4 . The electrode for the rechargeable lithium battery of claim 3 , wherein,
the compound capable of reversibly intercalating and deintercalating lithium is LiFePO 4 , LiCoO 2 , LiMn 2 O 4 , LiNiO 2 , LiNi x M 1 y M 2 z O 2 (0<x<1, 0<y<1, 0≤z<1, x+y+z=1, M 1 , and M 2 are each independently at least one element selected from Co, Mn, Al, Cr, Fe, V, Mg, Ti, Zr, Nb, Mo, W, Cu, Zn, Ga, In, Sn, La, and Ce), or a combination thereof.

5 . The electrode for the rechargeable lithium battery of claim 1 , wherein,
the active material having the particle diameter of less than or equal to 2 μm includes a compound capable of reversibly intercalating and deintercalating lithium and a carbon coating layer on the surface thereof.

6 . The electrode for the rechargeable lithium battery of claim 5 , wherein,
a carbon coating layer is included in an amount of 1 wt % to 20 wt %, based on 100 wt % of the active material having the particle diameter of less than or equal to 2 μm.

7 . The electrode for the rechargeable lithium battery of claim 1 , wherein,
the active material has a particle diameter of less than or equal to 2 μm has a particle diameter of 10 nm to 1 μm.

8 . The electrode for the rechargeable lithium battery of claim 1 , wherein,
the active material having the particle diameter of less than or equal to 2 μm is included in an amount of 5% to 80 wt %, based on 100 wt % of the safety functional layer.

9 . The electrode for the rechargeable lithium battery of claim 1 , wherein,
the heat-expandable polymer is a polymer that expands at 70° C. to 200° C.

10 . The electrode for the rechargeable lithium battery of claim 1 , wherein,
the heat-expandable polymer is a heat-expandable polymer that melts at 100° C. to 200° C.

11 . The electrode for the rechargeable lithium battery of claim 1 , wherein,
the heat-expandable polymer includes polyolefin, polystyrene, ethylene-vinyl acetate copolymer, ethylene-acrylic acid copolymer, ethylene-methacrylic acid copolymer, polytetrafluoroethylene, polyamide, polyacrylonitrile, thermoplastic elastomer, polyethylene oxide, polyacetal, thermoplastically modified cellulose, polysulfone, (meth) acrylate copolymer, polymethyl (meth) acrylate, a copolymer thereof, or a combination thereof.

12 . The electrode for the rechargeable lithium battery of claim 11 , wherein,
the polyolefin includes high-density polyethylene, medium-density polyethylene, low-density polyethylene, ultra-low-density polyethylene, polypropylene, polymethylpentene, polybutene, a modified product thereof, or a combination thereof.

13 . The electrode for the rechargeable lithium battery of claim 1 , wherein,
the heat-expandable polymer is in form of particles, and the average particle diameter of the heat-expandable polymer is 50 nm to 10 μm.

14 . The electrode for the rechargeable lithium battery of claim 1 , wherein,
the heat-expandable polymer is included in an amount of 10% to 90 wt %, based on 100 wt % of the safety functional layer.

15 . The electrode for the rechargeable lithium battery of claim 1 , wherein,
the safety functional layer further includes a conductive material, and the conductive material is included in an amount of 1 wt % to 30 wt %, based on 100 wt % of the safety functional layer.

16 . The electrode for the rechargeable lithium battery of claim 1 , wherein,
the safety functional layer further includes a binder, and the binder is included in an amount of 1 wt % to 30 wt % based on 100 wt % of the safety functional layer.

17 . The electrode for the rechargeable lithium battery of claim 1 , wherein,
the thickness of the safety functional layer is 0.5 μm to 10 μm.

18 . The electrode for the rechargeable lithium battery of claim 1 , wherein,
the active material layer includes an active material having a particle diameter of 10 μm to 30 μm.

19 . The electrode for the rechargeable lithium battery of claim 1 , wherein
the electrode for the rechargeable lithium battery is a positive electrode.

20 . A rechargeable lithium battery, comprising
the electrode for the rechargeable lithium battery according to claim 1 , a separator, and an electrolyte.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Kim Suhyun
• Kim Duckhyun
• Kim Taejoong
• Kim Hyunhee
• An Hoyong

Classifications

• H01M10/613 Primary

  Cooling or keeping cold · CPC title

• H01M10/647

  Prismatic or flat cells, e.g. pouch cells · CPC title

• H01M4/602

  Polymers · CPC title

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title