Method of recycling positive electrode active material and recycled positive electrode active material prepared by the same

Patent metadata

Field	Value
Publication number	US-2024055597-A1
Application number	US-202218278382-A
Country	US
Kind code	A1
Filing date	Aug 24, 2022
Priority date	Oct 21, 2021
Publication date	Feb 15, 2024
Grant date	—

Abstract

A method of recycling a positive electrode active material and a recycled positive electrode active material prepared by the method. The method includes the steps of recovering a positive electrode active material by heat-treating a waste positive electrode comprising a current collector and a positive electrode active material layer coated thereon at 300 to 650° C. in air, washing the recovered positive electrode active material with water containing an ionic solid salt, and adding a lithium precursor to the washed recovered positive electrode active material and performing annealing at 400 to 1,000° C. in air.

First claim

1 . A method of recycling a positive electrode active material, comprising the steps of:
(A) recovering a positive electrode active material by heat-treating a waste positive electrode comprising a current collector and a positive electrode active material layer coated thereon at 300 to 650° C. in air; (B) washing the recovered positive electrode active material with water containing an ionic solid salt; and (C) adding a lithium precursor to the washed recovered positive electrode active material and performing annealing at 400 to 1,000° C. in air.

2 . The method according to claim 1 , wherein the waste positive electrode of step (A) is a positive electrode separated from a lithium secondary battery discarded after use, a defective positive electrode sheet generated in a process of manufacturing a lithium secondary battery, or a positive electrode scrap generated when a positive electrode plate is obtained by punching a positive electrode sheet.

3 . The method according to claim 1 , wherein the positive electrode active material layer comprises one or more selected from the group consisting of lithium cobalt oxide; lithium manganese oxide; a lithium iron phosphate compound; lithium nickel cobalt aluminum oxide; lithium nickel oxide; a nickel manganese-based lithium composite metal oxide obtained by replacing a part of nickel (Ni) with manganese (Mn) in the lithium nickel oxide; and an NCM-based lithium composite transition metal oxide obtained by replacing a part of nickel (Ni) with manganese (Mn) and cobalt (Co) in the lithium nickel oxide.

4 . The method according to claim 1 , wherein the ionic solid salt comprises one or more selected from the group consisting of MgSO 4 , Mg(NO 3 ) 2 , and Ca(NO 3 ) 2 .

5 . The method according to claim 1 , wherein a weight of the water containing the ionic solid salt used for the washing in step B is 1 to 40 times a weight of the recovered positive electrode active material.

6 . The method according to claim 1 , wherein, in step (B), the water containing the ionic solid salt is an aqueous solution obtained by dissolving the ionic solid salt in the water or is in a dispersed phase in which a powdered ionic solid salt is dispersed in the water.

7 . The method according to claim 1 , wherein, in step (B), a complex compound is formed on a surface of the positive electrode active material by the ionic solid salt.

8 . The method according to claim 1 , wherein the ionic solid salt of step (B) is used at a concentration of 0.5 to 2 mol based on 1 mol of LiF generated on the recovered positive electrode active material.

9 . The method according to claim 1 , wherein, in step (B), the washing comprises stirring the recovered positive electrode active material and the water containing the ionic solid salt.

10 . The method according to claim 1 , wherein step (B) comprises a process of drying the washed positive electrode active material.

11 . The method according to claim 1 , wherein the lithium precursor of step (C) comprises one or more compounds selected from the group consisting of LiOH, Li 2 CO 3 , LiNO 3 , and Li 2 O.

12 . The method according to claim 1 , wherein the lithium precursor of step (C) is added at least in an amount corresponding to a reduced molar ratio of lithium in the washed positive electrode active material based on a molar ratio of lithium in the positive electrode active material of step (A).

13 . The method according to claim 1 , wherein, in step (C), the annealing temperature is a temperature exceeding a melting point of the lithium precursor.

14 . The method according to claim 1 , wherein the steps further comprises:
(D) coating the annealed positive electrode active material with a coating agent by mixing the annealed positive electrode active material and the coating agent and performing heat treatment at 100 to 1,200° C.

15 . A recycled positive electrode active material prepared by the method according to claim 1 .

16 . The recycled positive electrode active material according to claim 15 , wherein a surface of the recycled positive electrode active material is coated with a coating agent comprising a metal oxide or a metal salt containing carbon.

Assignees

• Lg Energy Solution Ltd

Inventors

• Lee Jeongbae
• Yang Doo Kyung
• Kim Min Seo
• Park Se Ho
• Seong Eunkyu
• Seo Yongsik

Classifications

• H01M2004/028

  Positive electrodes · CPC title

• H01M4/366

  as layered products · CPC title

• H01M4/62

  Selection of inactive substances as ingredients for active masses, e.g. binders, fillers · CPC title

• H01M4/505 Primary

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• H01M4/525 Primary

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title