Photovoltaic Devices and Method of Making

Patent metadata

Field	Value
Publication number	US-2024055546-A1
Application number	US-202318378128-A
Country	US
Kind code	A1
Filing date	Oct 9, 2023
Priority date	Jun 7, 2013
Publication date	Feb 15, 2024
Grant date	—

Abstract

Embodiments of a photovoltaic device are provided herein. The photovoltaic device can include a layer stack and an absorber layer disposed on the layer stack. The absorber layer can include a first region and a second region. Each of the first region of the absorber layer and the second region of the absorber layer can include a compound comprising cadmium, selenium, and tellurium. An atomic concentration of selenium can vary across the absorber layer. The first region of the absorber layer can have a thickness between 100 nanometers to 3000 nanometers. The second region of the absorber layer can have a thickness between 100 nanometers to 3000 nanometers. A ratio of an average atomic concentration of selenium in the first region of the absorber layer to an average atomic concentration of selenium in the second region of the absorber layer can be greater than 10.

First claim

What is claimed is:

1 . A photovoltaic device, comprising:
a layer stack; a back contact layer; and an absorber layer disposed between the layer stack and the back contact layer, the absorber layer comprising a front interface and a back interface; wherein:
the absorber layer is an alloy comprising cadmium, tellurium, and selenium;
the absorber layer includes a varying concentration of selenium such that there is a higher concentration of selenium near the front interface relative to the back interface; and
an atomic concentration of selenium varies non-linearly across a thickness of the absorber layer.

2 . The photovoltaic device of claim 1 , wherein the alloy comprises a compound having a formula CdTe 1-x Se x , wherein a Se substitution fraction, x, has a value less than 0.3 throughout the absorber layer.

3 . The photovoltaic device of claim 1 , wherein the alloy comprises a compound having a formula CdTe 1-x Se x , wherein a Se substitution fraction, x, has a value in a range from 0.20 to 0.25 at the front interface.

4 . The photovoltaic device of claim 1 , wherein the layer stack comprises:
a transparent conductive layer disposed on a support; and a buffer layer disposed between the transparent conductive layer and the absorber layer.

5 . The photovoltaic device of claim 4 , wherein the transparent conductive layer comprises at least one of: cadmium tin oxide; indium tin oxide; fluorine-doped tin oxide; indium-doped cadmium-oxide; doped zinc oxide, aluminum-doped zinc-oxide, indium-zinc oxide, or zinc tin oxide.

6 . The photovoltaic device of claim 1 , wherein the absorber layer is p-type and forms a p-n junction with the layer stack.

7 . The photovoltaic device of claim 1 , wherein the absorber layer further comprises at least one of: sulfur, oxygen, copper, chlorine, lead, zinc, or mercury.

8 . The photovoltaic device of claim 1 , further comprising a p+ type semiconducting layer disposed between the back contact layer and the absorber layer.

9 . The photovoltaic device of claim 8 , wherein the p+ type semiconducting layer comprises at least one material selected from: zinc telluride, magnesium telluride, manganese telluride, beryllium telluride, mercury telluride, arsenic telluride, antimony telluride, copper telluride, or elemental tellurium.

10 . The photovoltaic device of claim 8 , wherein the p+ type semiconducting layer includes a dopant comprising at least one of: copper, gold, nitrogen, phosphorus, antimony, arsenic, silver, bismuth, sulfur, or sodium.

11 . A photovoltaic device, comprising:
a layer stack; and an absorber layer disposed on the layer stack, the absorber layer having a front interface proximate to the layer stack and a back interface opposite the light incident side, wherein:
the absorber layer comprises a CdTe 1-x Se x alloy, where x is less than 0.4 throughout the absorber layer;
an atomic concentration of selenium varies across a thickness of the absorber layer;
the atomic concentration of selenium in the absorber layer is greater proximate to the front interface relative to the back interface of the absorber layer; and
the atomic concentration of selenium varies non-linearly across a thickness of the absorber layer.

12 . The photovoltaic device of claim 11 , wherein the absorber layer comprises a first region and a second region, the first region disposed proximate to the layer stack relative to the second region, and an average atomic concentration of selenium in the first region is greater than an average atomic concentration of selenium in the second region.

13 . The photovoltaic device of claim 12 , wherein:
the first region has a thickness between 100 nanometers to 3000 nanometers, the second region has a thickness between 100 nanometers to 3000 nanometers, and a ratio of an average atomic concentration of selenium in the first region to an average atomic concentration of selenium in the second region is greater than 2.

14 . The photovoltaic device of claim 12 , wherein:
the first region has a thickness between 100 nanometers to 3000 nanometers, the second region has a thickness between 100 nanometers to 3000 nanometers, and a ratio of the average atomic concentration of selenium in the first region to the average atomic concentration of selenium in the second region is greater than 5.

15 . The photovoltaic device of claim 13 , wherein the first region has a band gap that is lower than a band gap of the second region.

16 . The photovoltaic device of claim 11 , wherein the absorber layer further comprises at least one of: sulfur, oxygen, copper, chlorine, lead, zinc, or mercury.

17 . The photovoltaic device of claim 11 , wherein at least a portion of selenium is present in the absorber layer in the form of a ternary compound, a quaternary compound, or combinations thereof.

18 . The photovoltaic device of claim 11 , further comprising:
a back contact layer; and a p+ type semiconducting layer disposed between the back contact layer and the absorber layer, wherein the p+ type semiconducting layer comprises zinc telluride.

19 . A method of making a photovoltaic device, comprising:
providing an absorber layer on a layer stack; wherein:
the absorber layer comprises cadmium, tellurium and selenium;
the absorber layer includes a varying concentration of selenium such that there is a higher concentration of selenium near a front interface relative to a back interface;
an atomic concentration of selenium varies non-linearly across a thickness of the absorber layer; and
the step of providing an absorber layer comprises contacting a semiconductor material with a selenium source.

Assignees

• First Solar Inc

Inventors

• Andreini Kristian William
• Blaydes Holly Ann
• Choi Jongwoo
• Halverson Adam Fraser
• Hinners Eugene Thomas
• Huber William Hullinger
• Liang Yong
• Shiang Joseph John

Classifications

• H10F77/1237

  having at least three elements, e.g. HgCdTe · CPC title

• H10F77/211

  for photovoltaic cells · CPC title

• H10F71/1253

  comprising at least three elements, e.g. HgCdTe · CPC title

• H10F10/162

  comprising only Group II-VI materials, e.g. CdS/CdTe photovoltaic cells · CPC title

• H10F10/13 Primary

  Photovoltaic cells having absorbing layers comprising graded bandgaps · CPC title