Post-tensioned concrete with fibers for long strips

Patent metadata

Field	Value
Publication number	US-2024052634-A1
Application number	US-202118269342-A
Country	US
Kind code	A1
Filing date	Dec 23, 2021
Priority date	Dec 23, 2020
Publication date	Feb 15, 2024
Grant date	—

Abstract

The present invention concerns a concrete strip, the strip comprising conventional concrete and a combined reinforcement of both post-tension steel strands and fibers, said post-tension steel strands—having a diameter ranging from 5 mm to 20 mm, —having a tensile strength higher than 1700 MPa, said fibers being either steel fibers and being present in a dosage ranging from 5 kg/m 3 to 90 kg/m 3 or being non-steel fibers and being present in a dosage ranging from 0.6 kg/m 3 to 25 kg/m 3 , whereby the strip has a thickness, whereby further the length of the strip is according to the formula:length of the strip>30×strip thickness.

First claim

1 . A concrete strip, the strip comprising conventional concrete and a combined reinforcement of both post-tension steel strands and fibers,
said post-tension steel strands
having a diameter ranging from 5 mm to 20 mm,
having a tensile strength higher than 1700 MPa,
said fibers being either steel fibers and being present in a dosage ranging from 5 kg/m 3 to 90 kg/m 3 or being other non-steel fibers and being present in a dosage ranging from 0.6 kg/m 3 to 25 kg/m 3 , whereby the strip has a thickness, whereby further the length of the strip is according to the formula:
length of the strip>30×strip thickness.

2 . The concrete strip according to claim 1 ,
wherein the length over width ratio of the strip is between >1.5 and 100, preferably between >2.0 and 75, further preferred between 2.5 and 50, even further preferred between >2.5 and 35 and/or wherein the strip has a width of between 4 m and 17 m, preferably between 5 m and 15 m, preferably between 6 m to 12 m and/or wherein the strip is indoors and/or outdoors.

3 . The concrete strip according to claim 1 ,
wherein said conventional concrete has a characteristic compressive cube strength of 25 N/mm 2 or higher, preferably 28 N/mm 2 or higher, further preferred 30 N/mm 2 or higher and/or wherein the strip does not contain any further reinforcement elements, such as especially rebars or steel nets beside steel fibers and/or post-tensioning steel strands within the body of the strip and/or wherein the strip does not contain post-tension steel strands and/or rebars and/or steel mesh and/or steel nets within the body of the strip in the width direction and/or in the length direction of the strip and/or wherein the strip is cast in one step and/or wherein the strip is cast in one step to build up the whole thickness of the strip and/or wherein the strip is made without casting multiple layers and/or wherein the strip is made up of the same material across the whole thickness of the strip and/or wherein the post-tension steel strands are arranged so that in any cross-section through the strip all steel strands going in one/the same direction are arranged along one line and/or at the same elevation.

4 . The concrete strip according to claim 1 ,
wherein said fibers are steel fibers or wherein the fibers are glued or wherein said fibers are other non-steel fibers that may be selected from carbon fibers, glass fibers, basalt fibers or other non-steel based fibers, preferably polyolefin fibers, further preferred polypropylene fibers or polyethylene fibers or polyvinyl alcohol fibers.

5 . The concrete strip according to claim 1 ,
wherein the strip has a thickness according to the formula:
length of the strip>33×strip thickness,

preferably wherein the strip has a thickness according to the formula:
length of the strip>50×strip thickness,

further preferred wherein the strip has a thickness according to the formula:
length of the strip>500×strip thickness and/or

wherein the strip satisfies the formula:
30×strip thickness<length of the strip<1000×strip thickness,

preferably
100×strip thickness<length of the strip<750×strip thickness and/or

wherein the strip has a length preferably for example >25 m, preferably >50 m, further preferred >100 m, even further preferred >110 m, preferably between >50 m and 150 m or between >100 m and 140 m and/or has a thickness preferably for example between 10 and 75 cm, preferably 15 and 60 cm.

6 . The concrete strip according to claim 1 ,
wherein said steel fibers comprise anchorage ends at both ends, said anchorage ends each comprise three or four bent sections and/or wherein said steel fibers have an elongation capacity of between 2.5 and 12%, preferably at least 2.5%, preferably at least 3.5%, further preferred at least 4.5%, even more preferred a least 5.5%

7 . The concrete strip according to claim 1 ,
whereby steel fibers are present in the strip in a dosage ranging from 7 kg/m 3 to 75 kg/m 3 , preferably from ≥7 kg/m 3 to <65 kg/m 3 , preferably from ≥10 kg/m 3 to 60 kg/m 3 , preferably kg/m 3 to 50 kg/m 3 , further preferred 20 kg/m 3 to 45 kg/m 3 , even further preferred between >kg/m 3 to <40 kg/m 3 , even further preferred between >20 kg/m 3 to <35 kg/m 3 or alternatively >45 kg/m 3 to 60 or <65 kg/m 3 .

8 . The concrete strip according to claim 1 ,
wherein the post tensioning strands are draped and/or straight and/or arranged in the middle or the higher third or the lower third of the strip.

9 . The concrete strip according to claim 1 ,
wherein the fibers are substantially homogenously or homogeneously distributed in the strip.

10 . The concrete strip according to claim 1 ,
wherein the post-tension steel strands are in a banded-banded steel strands configuration or in a banded-distributed steel strands configuration or in a configuration resulting from any combination thereof, and/or
wherein the post-tension steel strand are used for bonded or unbonded post-tensioning.

11 . The concrete strip according to claim 1 ,
wherein a combination the post-tension steel strands and steel fibers increase fatigue load bearing capacity for the same number of load repetitions by 25 to 500%, preferably by 50 to 250%, further preferred by >50% to 100% and/or the trip has a load bearing capacity of at least 20 kN/m 2 , preferably between 20 and 60 kN/m 2 .

12 . A method for casting particularly long strip according to the invention as described herein, especially comprising the steps of:
using conventional concrete and a combined reinforcement of both post-tension steel strands and fibers, said post-tension steel strands
having a diameter ranging from 5 mm to 20 mm,
having a tensile strength higher than 1700 MPa,
said fibers being either steel fibers and being present in a dosage ranging from 5 kg/m 3 to 90 kg/m 3 or being other non-steel fibers and being present in a dosage ranging from 0.6 kg/m 3 to 25 kg/m 3 , and casting a strip that has a thickness, whereby further the length of the strip is according to the formula:
length of the strip>30×strip thickness.

13 . The method according to claim 12 ,
wherein the method is for casting a strip with a length of >25 m, preferably with a length of >50 m, further preferred with a length of >100 m, further preferred with a length of >110 and/or wherein the strip is having a length of >25 m, preferably a length of >50 m, further preferred of >100 m, further preferred with a length>110 m and/or is having a thickness of the strip preferably for example between 10 and 75 cm, preferably 15 and 60 cm and/or wherein the strip is according to the formula: length of the strip>500×strip thickness and/or the strip may for example especially satisfy the formula:
30×strip thickness<length of the strip<1000×strip thickness,

preferably 100×strip thickness<length of the strip<750×strip thickness and/or wherein the strip has a width of between 4 m and 17 m, preferably between 5 m and 15 m, preferably between 6 m to 12 m.

14 . The method according to claim 12 , wherein steel fibers present in a dosage ranging from between >15 kg/m 3 to <40 kg/m 3 , preferably between >20 kg/m 3 to <35 kg/m 3 and/or wherein the strip is a concrete slab that is preferably poured in one step or in one go or in one day and/or wherein the strip is cast in one step to build up the whole thickness of the strip and/or wherein the strip is made without casting multiple layers and/or wherein the strip is made up of the same material across the whole thickness of the strip and/or wherein the post-tension steel strands are arranged so that in any cro

Assignees

• Bekaert Sa Nv
• Ccl Stressing Int Ltd

Inventors

• Thooft Hendrik
• Vitt Gerhard
• Hayek Carol

Classifications

• E04C5/012 Primary

  Discrete reinforcing elements, e.g. fibres · CPC title

• C04B14/48

  Metal · CPC title

• E04C2/06

  reinforced · CPC title

• C04B2201/50

  for the mechanical strength · CPC title

• E04C5/073

  Discrete reinforcing elements, e.g. fibres · CPC title