All-solid-state secondary battery and method of charging the same

Patent metadata

Field	Value
Publication number	US-2024047761-A1
Application number	US-202318483856-A
Country	US
Kind code	A1
Filing date	Oct 10, 2023
Priority date	Nov 21, 2017
Publication date	Feb 8, 2024
Grant date	—

Abstract

An all-solid-state secondary battery including: a cathode including a cathode active material layer; an anode including an anode current collector, and an anode active material layer on the anode current collector, wherein the anode active material layer includes an anode active material which is alloyable with lithium or forms a compound with lithium; and a solid electrolyte layer between the cathode and the anode, wherein a ratio of an initial charge capacity (b) of the anode active material layer to an initial charge capacity (a) of the cathode active material layer satisfies a condition of Equation 1: 0.01<(b/a)<0.5, wherein a is the initial charge capacity of the cathode active material layer determined from a first open circuit voltage to a maximum charging voltage, and b is the initial charge capacity of the anode active material layer determined from a second open circuit voltage to 0.01 volts vs. Li/Li + .

First claim

What is claimed is:

1 . An all-solid-state secondary battery comprising:
a cathode comprising a cathode active material layer, the cathode active material layer comprises a cathode active material and a solid electrolyte; an anode comprising
an anode current collector, and
an anode active material layer on the anode current collector,
wherein the anode active material layer comprises
an anode active material comprising amorphous carbon, and
a binder,

wherein the anode active material layer has a thickness of about 1 micrometer to about 20 micrometers; and
a solid electrolyte layer between the cathode and the anode.

2 . The all-solid-state secondary battery of claim 1 , wherein a ratio of an initial charge capacity of the anode active material layer to an initial charge capacity of the cathode active material layer satisfies Equation 1:
0.01<( b/a )<0.5  Equation 1
wherein a is the initial charge capacity of the cathode active material layer, determined from a first open circuit voltage to a maximum charging voltage vs. Li/Li + , and wherein b is the initial charge capacity of the anode active material layer, determined from a second open circuit voltage to 0.01 Volts vs. Li/Li + .

3 . The all-solid-state secondary battery of claim 1 , wherein the anode active material is in a form of a particle, wherein the anode active material has an average particle diameter of about 4 micrometers or less.

4 . The all-solid-state secondary battery of claim 1 , wherein the amorphous carbon comprises at least one of furnace black, acetylene black, Ketjen black, or graphene, and has an average particle diameter D50 of about 4 micrometers or less.

5 . The all-solid-state secondary battery of claim 1 , wherein the anode active material further comprises at least one of gold, platinum, palladium, silicon, silver, aluminum, bismuth, tin, or zinc.

6 . The all-solid-state secondary battery of claim 5 , wherein the anode active material comprises
a mixture of a first particle comprising the amorphous carbon and a second particle comprising the at least one of gold, platinum, palladium, silicon, silver, aluminum, bismuth, tin, or zinc, and wherein an amount of the second particle is about 8 weight percent to about 60 weight percent, based on a total weight of the mixture.

7 . The all-solid-state secondary battery of claim 6 , wherein a weight ratio of the amorphous carbon to the second particle is about 10:1 to about 1:2.

8 . The all-solid-state secondary battery of claim 1 , wherein the binder comprises at least one of styrene butadiene rubber, polytetrafluoroethylene, polyvinylidene fluoride, or polyethylene, and an amount of the binder ranges from about 0.3 weight percent to about 15 weight percent, based on a total weight of the anode active material.

9 . The all-solid-state secondary battery of claim 1 , further comprising a metal layer between the anode active material layer and the anode current collector, wherein the metal layer comprises at least one of lithium or a lithium alloy.

10 . The all-solid-state secondary battery of claim 9 , wherein
the metal layer is disposed within the anode active material layer, between the anode active material layer and the anode current collector, or both, and the metal layer has a thickness of about 1 micrometer to about 200 micrometers.

11 . The all-solid-state secondary battery of claim 1 , further comprising a plating layer on the anode current collector and between the anode current collector and the anode active material layer, the plating layer comprising an element alloyable with lithium,
wherein the plating layer comprises at least one of gold, silver, zinc, tin, indium, silicon, aluminum, or bismuth, and has a thickness of about 1 nanometer to about 500 nanometers.

12 . The all-solid-state secondary battery of claim 1 , wherein the anode current collector, the anode active material layer, and a region therebetween are Li-free regions at an initial state of or after discharge of the all-solid-state secondary battery.

13 . The all-solid-state secondary battery of claim 1 , wherein the solid electrolyte layer comprises a solid electrolyte, and
the solid electrolyte of the solid electrolyte layer is amorphous, crystalline, or in a mixed form.

14 . The all-solid-state secondary battery of claim 1 , wherein the all-solid-state secondary battery is a lithium battery, and the maximum charging voltage is about 3 volts to about 5 volts versus Li/Li + .

15 . The all-solid-state secondary battery of claim 1 , wherein the anode current collector comprises a material that does not form a compound with lithium.

16 . The all-solid-state secondary battery of claim 15 , wherein the anode current collector comprises at least one of titanium, copper, iron, cobalt, or nickel.

17 . A method of charging an all-solid-state secondary battery, the method comprising:
charging the all-solid-state secondary battery of claim 1 , wherein an initial charge capacity of the anode active material layer is exceeded, a metal layer is formed between the anode active material layer and the anode current collector during the charging of the all-solid-state secondary battery, and the metal layer comprises at least one of lithium or a lithium alloy.

18 . The method of claim 17 ,
wherein a charge capacity of the all-solid-state secondary battery is about two times to about 100 times greater than an initial charge capacity of the anode active material layer.

19 . The method of claim 17 , wherein when the initial charge capacity of the anode active material layer is exceeded, a content of lithium in the metal layer comprising at least one of lithium or a lithium alloy is increased.

20 . The method of claim 19 , wherein the metal layer is disposed within the anode active material layer, between the anode active material layer and the anode current collector, or both.

Assignees

• Samsung Electronics Co Ltd

Inventors

• Suzuki Naoki
• Yashiro Nobuyoshi
• Yamada Takanobu
• Aihara Yuichi

Classifications

• H01M10/42

  Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells (H01M10/60 takes precedence) · CPC title

• H01M10/052

  Li-accumulators · CPC title

• H01M10/0562

  Solid materials · CPC title

• H01M4/66

  Selection of materials · CPC title

• H01M4/587

  for inserting or intercalating light metals · CPC title