Inductive apparatus with helical coil frame

Patent metadata

Field	Value
Publication number	US-2024047125-A1
Application number	US-202217883417-A
Country	US
Kind code	A1
Filing date	Aug 8, 2022
Priority date	Aug 8, 2022
Publication date	Feb 8, 2024
Grant date	—

Abstract

An apparatus includes a core and a helical frame coaxial with a segment of the core and having first and second major surfaces on opposite sides of the helical frame and each normal to a surface of the segment. At least one helical coil conforms to at least one of the first and second major surfaces. In some embodiments, the at least one helical coil may include first and second helical coils conforming to respective ones of the first and second major surfaces.

First claim

What is claimed is:

1 . An apparatus comprising:
a core; a helical frame coaxial with a segment of the core and having first and second major surfaces on opposite sides of the helical frame and each normal to a surface of the segment; and
at least one helical coil conforming to at least one of the first and second major surfaces.

2 . The apparatus of claim 1 , wherein the at least one helical coil comprises a helical ribbon conductor having a major surface disposed parallel to one of the first and second major surfaces.

3 . The apparatus of claim 1 , wherein the at least one helical coil comprises a plurality of concentric helical coils disposed parallel to one of the first and second major surfaces.

4 . The apparatus of claim 3 , wherein the concentric helical coils comprise concentric ribbon conductors having major surfaces arrayed in a plane normal to the one of the first and second major surfaces.

5 . The apparatus of claim 1 , wherein the at least one helical coil comprises first and second helical coils conforming to respective ones of the first and second major surfaces.

6 . The apparatus of claim 5 , wherein the first helical coil comprises a helical ribbon conductor having a major surface disposed parallel to the first major surface of the helical frame.

7 . The apparatus of claim 5 , wherein the second helical coil comprises a plurality of concentric helical coils arrayed parallel to the second major surface of the helical frame.

8 . The apparatus of claim 7 , wherein the concentric helical coils comprise concentric ribbon conductors having major surfaces disposed normal to the second major surface of the helical frame.

9 . The apparatus of claim 1 , wherein the helical frame comprises a plurality of interconnected modular segments.

10 . The apparatus of claim 1 , wherein the segment of the core is linear.

11 . An apparatus comprising:
a toroidal core comprising a linear segment; a helical frame coaxial with the linear segment and having first and second major surfaces on opposite sides of the helical frame and each normal to a surface of the linear segment of the toroidal core; and first and second helical coils conforming to respective ones of the first and second major surfaces of the helical frame.

12 . The apparatus of claim 11 , wherein the first helical coil comprises a helical ribbon conductor having a major surface disposed parallel to the first major surface of the helical frame and wherein the second helical coil comprises a plurality of concentric helical coils arrayed parallel to the second major surface of the helical frame.

13 . The apparatus of claim 12 , wherein the concentric helical coils comprise concentric ribbon conductors having major surfaces disposed normal to the second major surface of the helical frame.

14 . The apparatus of claim 11 , wherein the helical frame comprises a plurality of interconnected modular segments.

15 . The apparatus of claim 11 , further comprising an enclosure containing the toroidal core, the helical frame and the first and second helical coils therein.

16 . The apparatus of claim 15 , wherein the enclosure is filled with a dielectric material.

17 . The apparatus of claim 16 , further comprising a conduit disposed in the enclosure, surrounding the toroidal core, the helical frame and the first and second helical coils, and configured to circulate a cooling fluid.

18 . A transformer comprising:
a core comprising a linear segment; a helical frame coaxial with the linear segment and having first and second major surfaces on opposite sides of the helical frame and each normal to the linear segment; a first helical coil conforming to the first major surface; and
a second helical coil conforming to the second major surface.

19 . The transformer of claim 18 , wherein the first helical coil comprises a helical ribbon conductor having a major surface disposed parallel to the first major surface and wherein the second helical coil comprises a plurality of concentric coils arrayed parallel to the second major surface.

20 . The transformer of claim 19 , further comprising:
an enclosure containing the core, the helical frame and the first and second helical coils therein; and a conduit disposed in the enclosure, surrounding the core, the helical frame and the first and second helical coils, and configured to circulate a cooling fluid.

Assignees

• Eaton Intelligent Power Ltd

Inventors

• Nojima Geraldo
• Wilkie Eddie

Classifications

• H01F27/306 Primary

  Fastening or mounting coils or windings on core, casing or other support · CPC title

• H01F27/2823

  Wires (H01F27/2866 takes precedence) · CPC title

• H01F27/24

  Magnetic cores · CPC title

• H01F27/2847

  Sheets; Strips (H01F27/2866 takes precedence) · CPC title

• H01F27/2895

  Windings disposed upon ring cores · CPC title