Optical module and method of manufacturing optical module

Patent metadata

Field	Value
Publication number	US-2024045150-A1
Application number	US-202318221148-A
Country	US
Kind code	A1
Filing date	Jul 12, 2023
Priority date	Aug 8, 2022
Publication date	Feb 8, 2024
Grant date	—

Abstract

An optical module includes a substrate including a main surface, an optical component including a bottom surface, and a first side surface and a second side surface each extending in a direction intersecting the bottom surface and facing each other, and an adhesion portion fixing the optical component to the substrate. The optical component is mounted on the substrate such that the bottom surface faces the main surface. In this optical module, the adhesion portion includes a plurality of first adhesion portions provided along the first side surface and a plurality of second adhesion portions provided along the second side surface.

First claim

What is claimed is:

1 . An optical module comprising:
a substrate including a main surface; an optical component including a bottom surface, and a first side surface and a second side surface each extending in a direction intersecting the bottom surface and facing each other, the optical component being mounted on the substrate such that the bottom surface faces the main surface; and an adhesion portion fixing the optical component to the substrate, wherein the adhesion portion includes a plurality of first adhesion portions provided along the first side surface and a plurality of second adhesion portions provided along the second side surface.

2 . The optical module according to claim 1 ,
wherein the plurality of first adhesion portions and the plurality of second adhesion portions are disposed to be line-symmetric with respect to a center line, the center line passing through a center of the optical component in a direction in which the first side surface and the second side surface face each other and extending in a direction parallel to an optical axis of the optical component.

3 . The optical module according to claim 1 ,
wherein the plurality of first adhesion portions are provided between the main surface and at least one of a portion of the first side surface close to the bottom surface and a portion of the bottom surface close to the first side surface, and wherein the plurality of second adhesion portions are provided between the main surface and at least one of a portion of the second side surface close to the bottom surface and a portion of the bottom surface close to the second side surface.

4 . The optical module according to claim 1 ,
wherein the plurality of first adhesion portions are provided between the main surface and a portion of the first side surface close to the bottom surface and between the main surface and a portion of the bottom surface close to the first side surface, and wherein the plurality of second adhesion portions are provided between the main surface and a portion of the second side surface close to the bottom surface and between the main surface and a portion of the bottom surface close to the second side surface.

5 . The optical module according to claim 1 ,
wherein the main surface of the substrate is provided with a first uneven portion in at least a part of a portion where the main surface is in contact with the adhesion portion.

6 . The optical module according to claim 5 ,
wherein an arithmetical mean roughness Ra of the first uneven portion is equal to or greater than 0.4 μm and equal to or less than 0.7 μm.

7 . The optical module according to claim 1 ,
wherein the bottom surface of the optical component is provided with a second uneven portion in at least a part of a portion where the bottom surface is in contact with the adhesion portion.

8 . The optical module according to claim 7 ,
wherein the second uneven portion includes protrusions each having a rectangular cross section, a corrugated shape, or a trapezoid cross section.

9 . The optical module according to claim 5 ,
wherein the bottom surface of the optical component is provided with a second uneven portion in at least a part of a portion where the bottom surface is in contact with the adhesion portion.

10 . The optical module according to claim 1 ,
wherein the first side surface and the second side surface of the optical component each are provided with a third uneven portion in at least a part of a portion where the first side surface or the second side surface is in contact with the adhesion portion.

11 . The optical module according to claim 1 ,
wherein the first side surface and the second side surface are inclined such that a distance between the first side surface and the second side surface decreases away from the bottom surface, and wherein the adhesion portion is provided on the inclined first side surface and the inclined second side surface.

12 . The optical module according to claim 1 ,
wherein the adhesion portion further includes at least one third adhesion portion provided along a front side surface or a rear side surface of the optical component, each of the front side surface and the rear side surface extending in a direction in which the first side surface and the second side surface each other.

13 . A method of manufacturing an optical module, the method comprising:
preparing a substrate including a main surface; preparing an optical component including a bottom surface, and a first side surface and a second side surface each extending in a direction intersecting the bottom surface and facing each other; disposing the optical component on the main surface of the substrate such that the bottom surface faces the main surface; and fixing the optical component to the substrate by applying a first adhesive to a plurality of portions along the first side surface, by applying a second adhesive to a plurality of portions along the second side surface, and by curing the first adhesive and the second adhesive.

14 . The method of manufacturing an optical module according to claim 13 ,
wherein, in the fixing, the first adhesive is applied between the main surface and at least one of a portion of the first side surface close to the bottom surface and a portion of the bottom surface close to the first side surface, the second adhesive is applied between the main surface and at least one of a portion of the second side surface close to the bottom surface and a portion of the bottom surface close to the second side surface, and the first adhesive and the second adhesive are applied to be line-symmetric with respect to a center line, the center line passing through a center of the optical component in a direction in which the first side surface and the second side surface face each other and extending in a direction parallel to an optical axis of the optical component.

Assignees

• Sumitomo Electric Industries

Inventors

• Shimada Kensaku
• Inoue Takeshi
• Nagasaki Taisuke
• Yokochi Toshihisa

Classifications

• G02B6/3628 Primary

  for mounting fibres to supporting carriers (G02B6/3608, G02B6/3616 take precedence) · CPC title

• G02B6/4239 Primary

  Adhesive bonding; Encapsulation with polymer material · CPC title

• G02B6/4244

  Mounting of the optical elements · CPC title

• G02B6/4292

  the light guide being disconnectable from the opto-electronic element, e.g. mutually self aligning arrangements · CPC title

• G02B6/4214

  the intermediate optical element having redirecting reflective means, e.g. mirrors, prisms for deflecting the radiation from horizontal to down- or upward direction toward a device (G02B6/4246 takes precedence) · CPC title