Mitigating inter-stack shunt current in a flow battery

Patent metadata

Field	Value
Publication number	US-2024006635-A1
Application number	US-202318343547-A
Country	US
Kind code	A1
Filing date	Jun 28, 2023
Priority date	Jun 29, 2022
Publication date	Jan 4, 2024
Grant date	—

Abstract

Provided are flow batteries, comprising: a first reservoir containing a first electrolyte solution and one or more battery packs. A battery pack comprises a battery stack, an enclosure enclosing the battery stack, a first supply flow path, and a first return flow path. The first supply flow path comprises a substantially U-shaped bend such that a first portion of the first supply flow path and a second portion of the first supply flow path are positioned substantially parallel to each other and within the enclosure. The first return flow path comprises a substantially U-shaped bend such that a first portion of the first return flow path and a second portion of the first return flow path are positioned substantially parallel to each other and within the enclosure. These flow batteries are useful to mitigate inter-stack shunt currents.

First claim

What is claimed:

1 . A flow battery, comprising:
a first reservoir containing a first electrolyte solution; and one or more battery packs, a battery pack comprising:
a battery stack comprising at least one electrochemical cell;
an enclosure enclosing the battery stack;
a first supply flow path configured to supply the first electrolyte solution to the battery stack, the first supply flow path being in fluid communication with the first reservoir and the battery stack, the first supply flow path comprising a substantially U-shaped bend such that a first portion of the first supply flow path and a second portion of the first supply flow path are positioned substantially parallel to each other and within the enclosure; and
a first return flow path configured to return the first electrolyte solution to the first reservoir after the first electrolyte solution has passed through the battery stack, wherein the first return flow path is in fluid communication with the battery stack and the first reservoir, the first return flow path forming a substantially U-shaped bend such that a first portion of the first return flow path and a second portion of the first return flow path are positioned substantially parallel to each other and within the enclosure.

2 . The flow battery of claim 1 , further comprising:
a second reservoir containing a second electrolyte solution, wherein the battery pack further comprises: a second supply flow path configured to supply the second electrolyte solution to the battery stack, wherein the second supply flow path is in fluid communication with the second reservoir and the battery stack, the second supply flow path forming a substantially U-shaped bend such that a first portion of the second supply flow path and a second portion of the second supply flow path are positioned substantially parallel to each other and within the enclosure; and a second return flow path configured to return the second electrolyte solution to the second reservoir after the second electrolyte solution has passed through the battery stack, wherein the second return flow path is in fluid communication with the battery stack and the second reservoir, the second return flow path forming a substantially U-shaped bend such that a first portion of the second return flow path and a second portion of the second return flow path are positioned substantially parallel to each other and within the enclosure.

3 . The flow battery of claim 1 , wherein the first supply flow path has a first length and the battery pack further comprises:
a second supply flow path having a second length greater than the first length, the second supply flow path configured to supply the first electrolyte solution to the battery stack, wherein the second supply flow path is in fluid communication with the first reservoir and the at least one battery stack; and a controller configured to direct flow of the first electrolyte solution from the first reservoir to the battery stack between the first supply flow path and the second supply flow path based at least on an operating power of the flow battery.

4 . The flow battery of claim 3 , wherein the controller is configured to:
cause the first electrolyte solution to flow from the first reservoir to the battery stack via the first supply flow path if the operating power of the flow battery meets or exceeds a threshold; and cause the first electrolyte solution to flow from the first reservoir to the battery stack via the second supply flow path if the operating power of the flow battery is less than the threshold.

5 . The flow battery of claim 1 , wherein the first return flow path has a first length and the battery pack further comprises:
a second return flow path having a second length greater than the first length, the second return flow path configured to return the first electrolyte solution to the first reservoir after the first electrolyte solution has passed through the battery stack, wherein the second return flow path is in fluid communication with the first reservoir and the battery stack; and a controller configured to direct flow of the first electrolyte solution from the battery stack to the first reservoir between the first return flow path and the second return flow path based at least on an operating power of the flow battery.

6 . The flow battery of claim 1 , wherein the first supply flow path further forms an additional substantially U-shaped bend such that a third portion of the first supply flow path and a fourth portion of the first supply flow path are positioned substantially parallel to each other, the third portion and the fourth portion positioned substantially parallel to the first portion of the first supply flow path and the second portion of the first supply flow path and within the enclosure; or
the first return flow path further forms an additional substantially U-shaped bend such that a third portion of the first return flow path and a fourth portion of the first return flow path are positioned substantially parallel to each other, the third portion and the fourth portion positioned substantially parallel to the first portion of the first return flow path and the second portion of the first return flow path and within the enclosure.

7 . The flow battery of claim 1 , wherein at least one of the substantially U-shaped bend in the first supply flow path and the substantially U-shaped bend in the first return flow path is positioned external to the enclosure.

8 . The flow battery of claim 1 , wherein at least one of the substantially U-shaped bend in the first supply flow path and the substantially U-shaped bend in the first return flow path is positioned within the enclosure.

9 . The flow battery of claim 1 , wherein the one or more battery packs are electrically connected to each other in series.

10 . The flow battery of claim 1 , wherein the first electrolyte solution is a liquid anolyte or a liquid catholyte.

11 . A flow battery, comprising:
a first reservoir containing a first electrolyte solution; at least one battery stack; a first supply flow path having a first length, the first supply flow path configured to supply the first electrolyte solution to the at least one battery stack, wherein the first supply flow path is in fluid communication with the first reservoir and the at least one battery stack; a second supply flow path having a second length greater than the first length, the second supply flow path configured to supply the first electrolyte solution to the at least one battery stack, wherein the second supply flow path is in fluid communication with the first reservoir and the at least one battery stack; and a first controller configured to direct flow of the first electrolyte solution from the first reservoir to the at least one battery stack between the first supply flow path and the second supply flow path based at least on an operating power of the flow battery.

12 . The flow battery of claim 11 , wherein the first controller is configured to:
cause the first electrolyte solution to flow from the first reservoir to the at least one battery stack via the first supply flow path if the operating power of the flow battery meets or exceeds a threshold; and cause the first electrolyte solution to flow from the first reservoir to the at least one battery stack via the second supply flow path if the operating power of the flow battery is less than the threshold.

13 . The flow battery of claim 11 , wherein the at least one battery stack is contained within an enclosure, and wherein the second supply flow path forms a substantially U-shaped bend such that a first p

Assignees

• Lockheed Martin Energy Llc

Inventors

• Melough Andrew Joseph
• Duffey Kean
• Morris-Cohen Adam
• Piagi Paolo

Classifications

• H01M8/04276 Primary

  Arrangements for managing the electrolyte stream, e.g. heat exchange · CPC title

• H01M8/04201 Primary

  Reactant storage and supply, e.g. means for feeding, pipes · CPC title

• Y02E60/50

  Fuel cells · CPC title

• H01M8/188

  by recharging of redox couples containing fluids; Redox flow type batteries · CPC title

• H01M8/04186

  of liquid-charged or electrolyte-charged reactants · CPC title