Battery string configuration

Patent metadata

Field	Value
Publication number	US-2023420957-A1
Application number	US-202318305941-A
Country	US
Kind code	A1
Filing date	Apr 24, 2023
Priority date	Apr 22, 2022
Publication date	Dec 28, 2023
Grant date	—

Abstract

Systems, methods, and devices of the various embodiments may include battery string arrangements for power systems, such as dynamic battery string configurations, inter-module connections, and other configurations.

First claim

What is claimed is:

1 . A battery system, comprising:
two or more strings of batteries; and an electrical power conversion system connected to the strings of batteries and controllable to change configuration of connections of a set of switches to the two or more strings based on an operating state of the battery system.

2 . The battery system of claim 1 , wherein each of the strings of batteries comprise battery cells connected in series.

3 . The battery system of claim 2 , wherein the battery cells are connected in series to have:
a maximum operational voltage in a charge operating state less than a DC voltage maximum; and a maximum operational voltage in a discharge operating state less than the DC voltage maximum.

4 . The battery system of claim 3 , wherein the DC voltage maximum is 1500 V.

5 . The battery system of claim 1 , wherein the two or more strings of batteries comprise metal-air type battery cells.

6 . The battery system of claim 5 , wherein the metal-air type battery cells comprise iron-air type battery cells, zinc-air type battery cells, and/or lithium-air battery cells.

7 . The battery system of claim 1 , wherein:
the two or more strings of batteries comprise at least a four string grouping; in a charge state:
in a first charging configuration the electrical power conversion system connects two power conversion stages independently to two strings of batteries of the four string grouping and controls the two power conversion stages to operate in lock-step at identical or unique DC currents to charge the two strings of batteries of the four string grouping; and
in a second charging configuration the electrical power conversion system connects the two power conversion stages independently to the other two strings of batteries of the four string grouping and controls the two power conversion stages to operate in lock-step at identical or unique DC currents to charge the other two strings of batteries of the four string grouping; and
in a discharge state:
a first set of two strings of batteries of the four string grouping is connected in series;
a second set of the two strings of batteries of the four string grouping is connected in series; and
the electrical power conversion system connects one of the two power conversion stages to the first set of two strings and the second of the two power conversion stages to the second set of two strings.

8 . The battery system of claim 1 , further comprising:
a) DC/DC converters configured to step-up module voltage to a common bus voltage; and/or b) subsets of serially connected substrings of battery modules, wherein the subsets are configured to be connected into a full string; and a bypass switch associated with each subset configured to enable each subset to be individually switched in and out of the full string; and/or c) a series of modules connected via skip stringing.

9 . A battery system, comprising:
subsets of serially connected substrings of modules, wherein the subsets are configured to be connected into a full string; and a bypass switch associated with each subset configured to enable each subset to be individually switched in and out of the full string.

10 . A battery system, comprising:
a series of battery modules connected via skip stringing.

11 . The battery system of claim 10 , wherein the battery modules comprise metal-air type battery cells.

12 . The battery system of claim 11 , wherein the metal-air type battery cells comprise iron-air type battery cells, zinc-air type battery cells, and/or lithium-air battery cells.

13 . A battery system, comprising:
a) DC/DC converters configured to step-up module voltage to a common bus voltage; and/or b) subsets of serially connected substrings of modules, wherein the subsets are configured to be connected into a full string; and a bypass switch associated with each subset configured to enable each subset to be individually switched in and out of the full string; and/or c) a series of modules connected via skip stringing.

Assignees

• Form Energy Inc

Inventors

• Grandahl Tyler
• Kharey Amelie Nina
• Mckibben Nicholas
• Johnston Keith William

Classifications

• H01M10/441

  for several batteries or cells simultaneously or sequentially · CPC title

• H02J2101/22

  Solar energy · CPC title

• H02J7/50

  acting upon multiple batteries simultaneously or sequentially · CPC title

• Y02E70/30

  Systems combining energy storage with energy generation of non-fossil origin · CPC title

• H02J2101/24

  Photovoltaics · CPC title