System and method for monitoring health parameters of battery pack

Patent metadata

Field	Value
Publication number	US-2023400523-A1
Application number	US-202217806506-A
Country	US
Kind code	A1
Filing date	Jun 13, 2022
Priority date	Jun 13, 2022
Publication date	Dec 14, 2023
Grant date	—

Abstract

A battery health monitoring (BHM) system for monitoring at least one health parameter of a battery pack. The BHM system includes an internal battery and a clock powered by the internal battery. The clock is configured to track time. The system further includes a control system disposed in communication with the clock for receiving the tracked time as input from the clock. The control system is configured to issue a first trigger signal at a preset wake-up time from within a specified time frame of the tracked time to switch the battery pack from a dormant state to an active state for monitoring the at least one health parameter of the battery pack.

First claim

What is claimed is:

1 . A battery health monitoring (BHM) system for monitoring at least one health parameter of a battery pack, the BHM system comprising:
an internal battery; a clock powered by the internal battery and configured to track time; and a control system disposed in communication with the clock for receiving the tracked time as input from the clock, the control system configured to: issue a first trigger signal at a preset wake-up time from within a specified time frame of the tracked time to switch the battery pack from a dormant state to an active state for monitoring the at least one health parameter of the battery pack.

2 . The BHM system of claim 1 , wherein the control system is configured to obtain the at least one health parameter of the battery pack in the active state and generate a second trigger signal to switch the battery pack from the active state to the dormant state at an end of the specified time frame of the tracked time.

3 . The BHM system of claim 1 , wherein a duration of the specified time frame is between the range of 2 minutes to 5 minutes.

4 . The BHM system of claim 1 further comprises a transceiver configured to transmit the at least one health parameter of the battery pack in the active state to a remote battery health monitoring station.

5 . The BHM system of claim 4 , wherein the control system is configured to control the transceiver for transmission of the at least one health parameter of the battery pack in the active state and generate a second trigger signal in response to transmitting the at least one health parameter to switch the battery pack from the active state to the dormant state.

6 . The BHM system of claim 4 , wherein the control system includes a primary controller to issue the first trigger signal and a secondary controller to receive the tracked time from the clock and to activate the primary controller at the specified time frame of the tracked time, wherein the clock is configured to initiate trigger signal generation from the primary controller of the control system to switch the internal battery from a low power mode to a full power mode, and wherein the internal battery is configured to power the clock and the secondary controller of the control system in the low power mode, and each of the clock the secondary controller, and the primary controller of the control system in the full power mode.

7 . The BHM system of claim 6 , wherein the primary controller of the control system is configured to switch the internal battery from the low power mode to the full power mode at the preset wake-up time.

8 . The BHM system of claim 1 , wherein the at least one health parameter of the battery pack includes one or more of highest cell temperature of each battery cell of the battery pack, lowest cell temperature of each battery cell of the battery pack, voltage level, current, energy throughput, state of charge, state of health, and high voltage disconnect forewarning.

9 . A method for monitoring at least one health parameter of a battery pack, the method comprising:
powering, by an internal battery, a clock to track time; receiving, by a control system, the tracked time as input from the clock; and issuing, by the control system, a first trigger signal at a preset wake-up time from within a specified time frame of the tracked time to switch the battery pack from a dormant state to an active state for monitoring the at least one health parameter of the battery pack.

10 . The method of claim 9 further comprising:
obtaining, by the control system, the at least one health parameter of the battery pack in the active state; and
generating, by the control system, a second trigger signal to switch the battery pack from the active state to the dormant state at an end of the specified time frame of the tracked time.

11 . The method of claim 9 further comprising:
transmitting, by a transceiver, the at least one health parameter of the battery pack in the active state to a remote battery health monitoring station.

12 . The method of claim 11 further comprising:
controlling, by the control system, the transceiver for transmission of the at least one health parameter of the battery pack in the active state; and
generating, by the control system, a second trigger signal in response to transmitting the at least one health parameter to switch the battery pack from the active state to the dormant state.

13 . The method of claim 11 , wherein issuing the first trigger signal includes issuing, by a primary controller of the control system, the first trigger signal and wherein receiving the tracked time includes receiving, by a secondary controller of the control system, the tracked time and activation, by the secondary controller, of the primary controller at the specified time frame of the tracked time, wherein the method further comprises:
generating, by the primary controller of the control system, trigger signal to switch the internal battery from a low power mode to a full power mode, and wherein the clock and the secondary controller of the control system are powered in the low power mode, and each of the clock, the secondary controller and the primary controller of the control system in the full power mode.

14 . The method of claim 13 further comprising:
switching, by the primary controller of the control system, the internal battery from the low power mode to the full power mode at the preset wake-up time.

15 . The method of claim 9 , wherein the at least one health parameter of the battery pack includes one or more of highest cell temperature of each battery cell of the battery pack, lowest cell temperature of each battery cell of the battery pack, voltage level, current, energy throughput, state of charge, state of health, and high voltage disconnect forewarning.

16 . A battery system comprising:
a battery pack; and a battery health monitoring (BHM) system coupled to the battery pack for monitoring at least one health parameter of the battery pack, the BHM system including:
an internal battery;
a clock powered by the internal battery and configured to track time;
a control system disposed in communication with the clock for receiving the tracked time as input from the clock, the control system configured to issue a first trigger signal at a preset wake-up time from within a specified time frame of the tracked time to switch the battery pack from a dormant state to an active state for monitoring the at least one health parameter of the battery pack.

17 . The battery system of claim 16 , wherein the control system is configured to obtain the at least one health parameter of the battery pack in the active state and generate a second trigger signal to switch the battery pack from the active state to the dormant state at an end of the specified time frame of the tracked time.

18 . The battery system of claim 16 further comprising:
a DC-DC converter coupled to the BHM system; and
a battery management system coupled to the DC-DC converter,
wherein the DC-DC converter is configured to receive the first trigger signal from the control system and provide output power from the battery pack to the battery management system to retrieve the at least one health parameter from the battery pack.

19 . The battery system of claim 16 further comprising: a transceiver configured to transmit the at least one health parameter of the battery pack in the active state to a remote battery health monitoring station.

20 . The batter

Assignees

• Caterpillar Inc

Inventors

• Dasamuthu Devaraj Gopalsamy
• Green Christopher James
• Stubbs Adam Jonathan
• Badam Nikhil

Classifications

• G01R31/3842 Primary

  combining voltage and current measurements · CPC title

• G01R31/392

  Determining battery ageing or deterioration, e.g. state of health · CPC title

• H01M10/4257

  Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries · CPC title

• H01M10/482

  for several batteries or cells simultaneously or sequentially · CPC title

• H01M10/486

  for measuring temperature · CPC title