Bipolar plate for an electrochemical system, and assembly of such bipolar plates

Patent metadata

Field	Value
Publication number	US-2023395825-A1
Application number	US-202318328573-A
Country	US
Kind code	A1
Filing date	Jun 2, 2023
Priority date	Jun 2, 2022
Publication date	Dec 7, 2023
Grant date	—

Abstract

A bipolar plate for an electrochemical system, comprising a first separator plate and a second separator plate. The first and the second separator plate each comprising: at least two through-openings, an active region, and a distribution or collection region with structures for guiding a reaction medium between one of the through-openings and the active region. The structures for guiding the reaction medium in the distribution or collection region comprise flow channels for the respective reaction medium, said flow channels being separated from each other by webs. Adjacent to the first through-opening, the separator plates bear directly against each other in a contact plane. The distribution or collection region of the first separator plate and/or the distribution or collection region of the second separator plate have at least one compensating region.

First claim

1 . A bipolar plate for an electrochemical system, comprising a first separator plate and a second separator plate, which are arranged adjacent to each other in a direction perpendicular to the plate plane of the first and/or the second separator plate, wherein the first and the second separator plate each comprising:
at least two through-openings, which are adjacent to each other in the layer plane, for passing a reaction medium through the separator plate; an active region with structures for guiding a reaction medium along a flat side of the separator plate; and a distribution or collection region with structures for guiding a reaction medium between one of the through-openings and the active region, wherein the structures for guiding the reaction medium in the distribution or collection region comprise flow channels for the respective reaction medium, said flow channels being separated from each other by webs, and wherein, the at least two through-openings are adjacent to each other in a direction perpendicular to the plate plane, wherein, adjacent to the first through-opening, the separator plates bear directly against each other in a contact plane, wherein, the distribution or collection region of the first separator plate and/or the distribution or collection region of the second separator plate have at least one compensating region, and wherein, in the unassembled state of the bipolar plate, the rear side of the channel bottoms of the flow channels that faces towards the respectively adjacent separator plate is arranged spaced apart from the contact plane in the at least one compensating region, as viewed from the adjacent separator plate.

2 . The bipolar plate according to claim 1 , wherein compensating regions are arranged in both separator plates, said compensating regions being arranged in a pairwise fashion in mutually adjacent separator plates and being adjacent each other perpendicular to the plate plane and being arranged in an at least partially overlapping manner.

3 . The bipolar plate according to claim 1 , wherein, in one, some or all of the compensating regions, the rear sides of the channel bottoms that face towards the respectively adjacent separator plate are arranged at least partially at the respectively lowest regions of the channel bottoms in a channel bottom rear side plane, which in the unassembled state of the bipolar plate extends parallel to and spaced apart from the contact plane, as viewed from the adjacent separator plate.

4 . The bipolar plate according to claim 1 , wherein, for one, some or all of the compensating regions of the first and/or second separator plate, the compensating regions extend over one, some, some but not all, or all of the flow channels of the distribution or collection regions.

5 . The bipolar plate according to claim 1 , wherein for one, some or all of the compensating regions of the first and/or second separator plate, the compensating region for one, some, some but not all, or all of the flow channels extends over a length L, where L≥50% of the length of the respective flow channel.

6 . The bipolar plate according to claim 1 , wherein, for one, some or all of the compensating regions of the first and/or second separator plate, the transition from the contact plane to the channel bottom rear side plane takes place directly adjacent to a sealing structure which directly surrounds the through-opening, and/or directly adjacent to a weld seam which directly surrounds the through-opening and joins the two separator plates to each other.

7 . The bipolar plate according to claim 1 , wherein, for one, some or all of the compensating regions of the first and/or the second separator plate, the flow channels in the compensating region are less deep than the outer flank of one or both of the two outermost flow channels.

8 . The bipolar plate according to claim 7 , wherein, for one, some or all of the compensating regions of the first and/or the second separator plate, one, some, some but not all, or all of the flow channels in the compensating region are at least partially less deep than the height of the outer flank of one or both of the two outermost webs of the distribution or collection region and/or than the height of a sealing structure surrounding the through-opening.

9 . The bipolar plate according to claim 1 , wherein the first and/or second separator plate has a sealing structure surrounding the through-opening, wherein, in the case where both the first and the second separator plate have a sealing structure surrounding the through-opening, the two sealing structures are arranged adjacent to each other in a direction perpendicular to the plate plane.

10 . The bipolar plate according to claim 9 , wherein, for the first and/or second separator plate, the sealing structure of the respective separator plate has a height HD relative to the outward-facing surface of the separator plate in the regions adjacent to the sealing structure, where 400 μm≤HD≤600 μm in the unassembled state of the bipolar plate, and/or where 330 μm≤HD≤570 μm in the state compressed under the final assembly pressure, and/or, for the sealing structures of adjacent separator plates arranged on top of each other, has a height HD* relative to the outward-facing surface of the separator plate in the regions adjacent to the sealing structure, where HD*≤1200 μm in the unassembled state of the bipolar plate, and/or where HD*≤1140 μm in the state compressed under the final assembly pressure.

11 . The bipolar plate according to claim 8 , wherein, for the first and/or second separator plate, the sealing structure is formed by an elastomer seal which is arranged on the outer surface of the separator plate and/or by a bead which is integrally formed in the separator plate and projects beyond the outer surface of the separator plate.

12 . An assembly of bipolar plates, comprising at least two bipolar plates according to claim 1 ,
wherein the two bipolar plates are arranged adjacent to each other in a direction perpendicular to the plate plane, with the interposition of a reinforcing edge of a membrane electrode assembly.

13 . The assembly according to claim 12 , wherein the two bipolar plates have a sealing structure surrounding the through-opening, said sealing structures being arranged adjacent to each other in a direction perpendicular to the plate plane and sealing between the two bipolar plates, wherein the two sealing structures of the mutually facing separator plates of the first and second bipolar plate together have a total height HG, where 800 μm≤HG≤1200 μm in the unassembled state of the separator plate, and/or where 660 μmi≤HG≤1140 μm in the state compressed under the final assembly pressure.

Assignees

• Reinz Dichtungs Gmbh

Inventors

• Speidel André
• Glueck Rainer
• Senf Felix

Classifications

• H01M8/026 Primary

  characterised by grooves, e.g. their pitch or depth · CPC title

• H01M8/0284

  Organic resins; Organic polymers · CPC title

• H01M8/0276

  Sealing means characterised by their form (H01M8/0273 takes precedence) · CPC title

• Y02E60/50

  Fuel cells · CPC title

• H01M8/0258 Primary

  characterised by the configuration of channels, e.g. by the flow field of the reactant or coolant · CPC title