Positive Electrode Active Material, Method of Preparing the Same, and Positive Electrode Material, Positive Electrode, and Lithium Secondary Battery Which Include the Same

Patent metadata

Field	Value
Publication number	US-2023369578-A1
Application number	US-202118025954-A
Country	US
Kind code	A1
Filing date	Dec 23, 2021
Priority date	Dec 23, 2020
Publication date	Nov 16, 2023
Grant date	—

Abstract

A positive electrode active material includes a lithium composite transition metal oxide represented by Formula 1 described in the present specification and satisfies Equation (1) described in the present specification, wherein an average particle diameter D 50 of a secondary particle is in a range of 1 µm to 8 µm. A method of preparing the same, and a positive electrode material including the same are also provided.

First claim

1 . A positive electrode active material comprising a lithium composite transition metal oxide represented by Formula 1, and
satisfying Equation (1), wherein an average particle diameter D 50 of a secondary particle is in a range of 1 µm to 8 µm:

wherein, in Formula 1, M 1 is at least one selected from the group consisting of manganese (Mn) and aluminum (Al), M 2 is at least one selected from the group consisting of zirconium (Zr), boron (B), tungsten (W), magnesium (Mg), cerium (Ce), hafnium (Hf), tantalum (Ta), lanthanum (La), titanium (Ti), strontium (Sr), barium (Ba), fluorine (F), phosphorus (P), and sulfur (S), and 0.9≤a≤1.1, 0.7≤x<1, 0<y≤0.2, 0<z≤0.2, and 0≤w≤0.1, and
4 ≤ a number of primary particles / an average particle diameter D 50 of the secondary particle ≤ 21 ­­­Equation (1):
wherein, in Equation (1), the number of primary particles is measured in a cross-sectional scanning electron microscope (SEM) image of the positive electrode active material, and the average particle diameter D 50 of the secondary particle is a particle diameter at which a maximum peak of area cumulative particle size distribution of the positive electrode active material, which is measured through a laser diffraction particle size measurement instrument.

2 . The positive electrode active material of claim 1 , wherein the lithium composite transition metal oxide is represented by Formula 1-1:
wherein, in Formula 1-1, M 2 is at least one selected from the group consisting of Zr, B, W, Mg, Ce, Hf, Ta, La, Ti, Sr, Ba, F, P, and S, and 0.9≤a≤1.1, 0.7≤x<1, 0<y≤0.2, 0<z1≤0.15, 0<z2≤0.05, and 0≤w≤0.1.

3 . The positive electrode active material of claim 1 , wherein the number of primary particles, which is measured in the cross-sectional SEM image of the positive electrode active material, is in a range of 20 to 100.

4 . The positive electrode active material of claim 1 , wherein the positive electrode active material has a particle size change rate represented by Equation (2) of -5 to 4.5:
Particle size change rate = P 0 − P 1 / P 1 ­­­Equation (2): wherein, in Equation (2),
Po is an intensity of a maximum peak appeared in an area cumulative particle size distribution graph of the positive electrode active material, and
P 1 is an intensity of a peak appeared in a region corresponding to a particle diameter of the Po peak in an area cumulative particle size distribution graph measured after pressurizing the positive electrode active material to 9 tons.

5 . The positive electrode active material of claim 1 , wherein the positive electrode active material has a particle size change amount represented by Equation (3) of 0 to 12:
Particle size change amount = P 0 − P 1 ­­­Equation (3): wherein, in Equation (3),
Po is an intensity of a maximum peak appeared in an area cumulative particle size distribution graph of the positive electrode active material, and
P 1 is an intensity of a peak appeared in a region corresponding to a particle diameter of the Po peak in an area cumulative particle size distribution graph measured after pressurizing the positive electrode active material to 9 tons.

6 . The positive electrode active material of claim 1 , further comprising a coating layer which is formed on a surface of the lithium composite transition metal oxide and contains at least one element selected from the group consisting of Al, Ti, W, B, F, P, Mg, nickel (Ni), cobalt (Co), iron (Fe), chromium (Cr), vanadium (V), copper (Cu), calcium (Ca), zinc (Zn), Zr, niobium (Nb), molybdenum (Mo), Sr, antimony (Sb), bismuth (Bi), silicon (Si), and S.

7 . A method of preparing the positive electrode active material of claim 1 , the method comprising:
mixing a positive electrode active material precursor represented by Formula 2 and a lithium raw material and performing primary sintering to form a pre-sintered product; and performing secondary sintering on the pre-sintered product at a temperature of 800° C. to 880° C. to form a lithium composite transition metal oxide represented by Formula 1:

wherein, in Formula 1, M 1 is at least one selected from the group consisting of manganese (Mn) and aluminum (Al), M 2 is at least one selected from the group consisting of zirconium (Zr), boron (B), tungsten (W), magnesium (Mg), cerium (Ce), hafnium (Hf), tantalum (Ta), lanthanum (La), titanium (Ti), strontium (Sr), barium (Ba), fluorine (F), phosphorus (P), and sulfur (S), and 0.9≤a≤1.1, 0.7≤x<1, 0<y≤0.2, 0<z≤0.2, and 0≤w≤0.1, and

wherein, in Formula 2, M 1 is at least one selected from the group consisting of Mn and Al, M 2 is at least one selected from the group consisting of Zr, B, W, Mg, Ce, Hf, Ta, La, Ti, Sr, Ba, F, P, and S, and 0.7≤x<1, 0<y≤0.2, 0≤z≤0.2, and 0≤w≤0.1.

8 . The method of claim 7 , wherein the positive electrode active material precursor is represented by Formula 2-1:
wherein, in Formula 2-1, 0.7≤x<1, 0<y≤0.2, and 0<z1≤0.15.

9 . The method of claim 7 , wherein at least one selected from the group consisting of a M 1 -containing raw material and a M 2 -containing raw material is further mixed during the primary sintering,
wherein M 1 is at least one selected from Mn and Al, and M 2 is at least one selected from the group consisting of Zr, B, W, Mg, Ce, Hf, Ta, La, Ti, Sr, Ba, F, P, and S.

10 . The method of claim 7 , wherein the primary sintering is performed at a temperature 20° C. to 250° C. lower than the secondary sintering temperature.

11 . The method of claim 10 , wherein the primary sintering is performed at a temperature of 600° C. or higher to less than 800° C.

12 . The method of claim 7 , further comprising, after the secondary sintering, at least one step
washing the lithium composite transition metal oxide represented by Formula 1, or forming a coating layer by mixing the lithium composite transition metal oxide represented by Formula 1 with a coating raw material containing at least one element selected from the group consisting of Al, Ti, W, B, F, P, Mg, nickel (Ni), cobalt (Co), iron (Fe), chromium (Cr), vanadium (V), copper (Cu), calcium (Ca), zinc (Zn), Zr, niobium (Nb), molybdenum (Mo), Sr, antimony (Sb), bismuth (Bi), silicon (Si), and S and performing a heat treatment.

13 . The method of claim 12 , wherein the heat treatment in the forming the coating layer is performed at a temperature of 200° C. to 500° C.

14 . A positive electrode material which is a bimodal positive electrode material comprising:
a first positive electrode active material and a second positive electrode active material having an average particle diameter D 50 different from that of the first positive electrode active material, wherein the first positive electrode active material is the positive electrode active material of claim 1 , and the second positive electrode active material comprises a lithium composite transition metal oxide represented by Formula 3:

wherein, in Formula 3, M 3 is at least one selected from the group consisting of manganese (Mn) and aluminum (Al), M 4 is at least one selected from the group consisting of zirconium (Zr), boron (B), tungsten (W), magnesium (Mg), cerium (Ce), hafnium (Hf), tantalum (Ta), lanthanum (La), titanium (Ti), strontium (Sr), barium (Ba), fluorine (F), phosphorus (P), and sulfur (S), and 0.9≤a′

Assignees

• Lg Chemical Ltd

Inventors

• Eom Jun Ho
• Ahn Dong Joon
• Lim Chae Jin
• Park Na Ri
• Lee Jun Won
• Kwak No Woo
• Kim Ji Hye
• Jung Byoung Hun

Classifications

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• H01M4/131

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• H01M4/364

  as mixtures · CPC title