Electrochemical cell stack

Patent metadata

Field	Value
Publication number	US-2023352700-A1
Application number	US-202118023073-A
Country	US
Kind code	A1
Filing date	Aug 12, 2021
Priority date	Aug 26, 2020
Publication date	Nov 2, 2023
Grant date	—

Abstract

An electrochemical cell assembly (1400) comprising a base plate (308) and a top plate (303) between which a stack of planar cell units (306) and at least one electrical end plate (1402, 1407) are disposed in compression. The electrical end plate (1402, 1407) comprises a two-layer construction in which a first layer (1416, 1419) and a second layer (1417, 1420) formed of different respective materials are permanently connected together to form a single conductive body. The first layer (1416, 1419) of the electrical end plate (1402, 1407) is electrically connected to an external electrical terminal (301, 505) of the cell assembly, and the second layer (1417, 1420) of the electrical end plate (1402, 1407) has an outwardly facing side having a first electrically conductive ceramic layer (1418, 1824) bonded thereto that is in face-to-face abutment with, and in electrical contact with, an adjacent cell unit (306).

First claim

1 . An electrochemical cell assembly comprising:
a base plate and a top plate between which a stack of planar cell units and at least one electrical end plate are disposed in compression, wherein: the electrical end plate comprises a two-layer construction in which a first layer and a second layer formed of different respective materials are permanently connected together to form a single conductive body, the first layer of the electrical end plate is electrically connected to an external electrical terminal of the cell assembly, and the second layer of the electrical end plate has an outwardly facing side having a first electrically conductive ceramic layer bonded thereto that is in face-to-face abutment with, and in electrical contact with, an adjacent cell unit.

2 . The assembly according to claim 1 , wherein the adjacent cell unit has a second electrically conductive ceramic layer bonded to the side which is in face-to-face abutment with the first electrically conductive ceramic layer of the electrical end plate, and the first and second electrically conductive ceramic layers are made of the same material.

3 . The assembly according to claim 1 , wherein the first electrically conductive ceramic layer of the electrical end plate has a thickness selected such that the spacing between the at least one electrical end plate and the adjacent cell unit is the same as the spacing between the remaining cell units of the stack.

4 . The assembly according to claim 1 , wherein the stack comprises electrochemically active cell units, each of which comprise a separator plate and a cell-supporting metal substrate plate.

5 . The assembly according to claim 4 , wherein the second layer of the electrical end plate is made of the same material as the separator plate.

6 . The assembly according to claim 4 , wherein the second layer of the electrical end plate has essentially the same configuration as the separator plate.

7 . The assembly according to claim 1 , wherein the second layer of the electrical end plate has a 3D contoured construction with a series of projections extending outwardly so as to abut the adjacent cell unit, over which projections the first electrically conductive ceramic layer extends as a discontinuous layer bonded thereto.

8 . The assembly according to claim 5 , wherein the first electrically conductive ceramic layer is made of the same material as a second electrically conductive ceramic layer bonded to a metal substrate plate of the adjacent cell unit that is in face-to-face abutment with the first electrically conductive ceramic layer.

9 . The An assembly according to claim 8 , wherein the adjacent cell unit is electrochemically active, and the second electrically conductive ceramic layer comprises an outermost electrode layer of an electrochemically active cell layer bonded to the metal substrate plate of the adjacent cell unit.

10 . The assembly according to claim 8 , wherein the adjacent cell unit is electrochemically inactive, and the second electrically conductive ceramic layer is an electrode material layer that is bonded to the metal substrate plate of the adjacent cell unit.

11 . The assembly according to claim 4 , wherein the second layer of the electrical end plate is made of the same material as the cell-supporting metal substrate plate.

12 . The assembly according to claim 4 , wherein the second layer of the electrical end plate has essentially the same configuration as the cell-supporting metal substrate plate.

13 . The assembly according to claim 1 , wherein the second layer of the electrical end plate has a flat outwardly facing side with the first electrically conductive ceramic layer comprising a continuous layer bonded thereto.

14 . The assembly according to claim 4 , wherein the first electrically conductive ceramic layer is made of the same material as a second electrically conductive ceramic layer bonded to a separator plate of the adjacent cell unit that is in face-to-face abutment with the first electrically conductive ceramic layer.

15 . The assembly according to claim 1 , comprising both a first electrical end plate at one end of the stack as defined in claim 5 and a second electrical end plate at the other end of the stack as defined in claim 14 .

16 - 31 . (canceled)

32 . The assembly according to claim 1 , wherein the electrochemical cells comprise planar, solid oxide, fuel cell or electrolyser cell units.

Assignees

• Ceres Ip Co Ltd

Inventors

• Domanski Tomasz
• Harrington Matthew

Classifications

• H01M8/2432

  Grouping of unit cells of planar configuration · CPC title

• H01M8/0202

  Collectors; Separators, e.g. bipolar separators; Interconnectors · CPC title

• H01M8/0217 Primary

  Complex oxides, optionally doped, of the type AMO3, A being an alkaline earth metal or rare earth metal and M being a metal, e.g. perovskites · CPC title

• H01M8/248 Primary

  Means for compression of the fuel cell stacks · CPC title

• C25B9/77

  having diaphragms · CPC title