Positive Electrode Active Material For Lithium Secondary Battery, Method For Preparing The Same And Lithium Secondary Battery Comprising The Same

Patent metadata

Field	Value
Publication number	US-2023339777-A1
Application number	US-202118027844-A
Country	US
Kind code	A1
Filing date	Nov 26, 2021
Priority date	Nov 27, 2020
Publication date	Oct 26, 2023
Grant date	—

Abstract

A positive electrode active material comprising at least one secondary particle comprising an agglomerate of primary macro particles, a method for preparing the same and a lithium secondary battery comprising the same.
According to an embodiment of the present disclosure, it is possible to improve the electrical conductivity of the positive electrode active material surface by coating a conductive carbon material on the surface of the secondary particle.
Accordingly, it is possible to provide a nickel-based positive electrode active material with improved life performance by minimizing conductive network losses after cycles.

First claim

What is claimed is:

1 . A positive electrode active material for a lithium secondary battery, comprising:
a secondary particle comprising an agglomerate of primary macro particles; and a coating layer disposed on a surface of the secondary particle, the coating layer comprising a carbon material, wherein an average particle size (D50) of the primary macro particle is 1.5 µm or more, an average particle size (D50) of the secondary particle is 3 to 10 µm, and the positive electrode active material comprises a nickel-based lithium transition metal oxide.

2 . The positive electrode active material for a lithium secondary battery according to claim 1 , wherein the carbon material included in the coating layer is present in an amount of 0.3 to 5 parts by weight based on 100 parts by weight of the secondary particle.

3 . The positive electrode active material for a lithium secondary battery according to claim 1 , wherein the coating layer is 10 nm to 50 nm in thickness.

4 . The positive electrode active material for a lithium secondary battery according to claim 1 , wherein the carbon material comprises at least one of carbon nanotubes, carbon nanofibers, carbon nanoribbons, carbon nanobelts, carbon nanorods, graphene, graphene oxide, reduced graphene oxide, carbon black, activated carbon or mesoporous carbon.

5 . The positive electrode active material for a lithium secondary battery according to claim 1 , wherein the nickel-based lithium transition metal oxide is Li a [Ni x Co y Mn 1-x-y ]O 2+b, in which 0.9≤a≤1.5, -0.1≤b≤1.0, 0.5≤x≤0.95, and 0 <y≤0.5 .

6 . The positive electrode active material for a lithium secondary battery according to claim 1 , wherein a ratio of the average particle size (D50) of the primary macro particle to an average crystal size of the primary macro particle is 2 or more.

7 . The positive electrode active material for a lithium secondary battery according to claim 1 , wherein an average crystal size of the primary macro particle is 130 nm or more.

8 . The positive electrode active material for a lithium secondary battery according to claim 1 , wherein a ratio of the average particle size (D50) of the secondary particle to the average particle size (D50) of the primary macro particle is 2 to 5.

9 . The positive electrode active material for a lithium secondary battery according to claim 1 , wherein the primary macro particle is separated from the secondary particle and does not crack itself in a rolling process of the positive electrode active material.

10 . The positive electrode active material for a lithium secondary battery according to claim 9 , wherein the rolling process is performed in a 1-ton condition.

11 . The positive electrode active material for a lithium secondary battery according to claim 1 , wherein a ratio of presence of fine particles of less than 1 µm is 1% or less when a rolling process of the positive electrode active material is performed in a 9-ton condition.

12 . A positive electrode for a lithium secondary battery comprising the positive electrode active material according to claim 1 and a current collector.

13 . A lithium secondary battery comprising the positive electrode active material according to claim 1 and a negative electrode.

14 . A method for preparing a positive electrode active material for a lithium secondary battery, comprising:
(S1) mixing a precursor comprising nickel, cobalt and manganese with hydroxide to prepare a porous nickel-based lithium transition metal hydroxide precursor; (S2) mixing the porous nickel-based lithium transition metal hydroxide precursor with a lithium raw material and performing thermal treatment to prepare a secondary particle; and (S3) mixing the secondary particle with a carbon material to form a coating layer comprising the carbon material on a surface of the secondary particle, wherein the positive electrode active material comprises at least one secondary particle comprising an agglomerate of primary macro particles; and the coating layer disposed on the surface of the secondary particle, the coating layer comprising the carbon material, wherein an average particle size (D50) of the primary macro particle is 1.5 µm or more, wherein an average particle size (D50) of the secondary particle is 3 to 10 µm, and wherein the positive electrode active material comprises nickel-based lithium transition metal oxide.

15 . The method for preparing a positive electrode active material according to claim 14 , wherein the mixing the precursor (S1) is performed at 35 to 80° C., and
the mixing the porous nickel-based lithium transition metal hydroxide precursor with the lithium raw material (S2) is performed at 700 to 1000° C.

16 . The method for preparing a positive electrode active material according to claim 14 , wherein the mixing the secondary particle with the carbon material (S3) is performed at room temperature.

17 . The method for preparing a positive electrode active material according to claim 14 , wherein the mixing the precursor (S1) is performed in a pH condition of 8 to 12.

18 . The method for preparing a positive electrode active material according to claim 14 , wherein does not comprise a washing process between the (S2) and the (S3).

19 . The method for preparing a positive electrode active material according to claim 14 , wherein a tap density of the porous nickel-based lithium transition metal hydroxide precursor of the mixing the porous nickel-based lithium transition metal hydroxide precursor with the lithium raw material (S2) is 2.0 g/cc or less.

Assignees

• Lg Energy Solution Ltd

Inventors

• Do Joong-Yeop
• Lho Eun-Sol
• Park Kang-Joon
• Han Gi-Beom
• Kwak Min
• Park Sang-Min
• Lee Dae-Jin
• Lee Sang-Wook
• Jung Wang-Mo

Classifications

• C01G53/82 Primary

  Compounds containing nickel, with or without oxygen or hydrogen, and containing two or more other elements · CPC title

• H01M4/625

  Carbon or graphite · CPC title

• H01M4/131

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• C01G53/50 Primary

  of the type (MnO2)n-, e.g. Li(NixMn1-x)O2 or Li(MyNixMn1-x-y)O2 · CPC title

• H01M4/366 Primary

  as layered products · CPC title