Method for solvolysing tyres with recycling of a hydrocarbon fraction comprising aromatic compounds

Patent metadata

Field	Value
Publication number	US-2023331991-A1
Application number	US-202118028822-A
Country	US
Kind code	A1
Filing date	Sep 17, 2021
Priority date	Sep 29, 2020
Publication date	Oct 19, 2023
Grant date	—

Abstract

The invention relates to a process for converting used tyres to obtain carbon black, comprising the following steps:
a) sending a solid feedstock based on used tires to a reaction zone in the presence of a liquid solvent to obtain a vapor effluent and a first liquid effluent comprising the carbon black, b) sending the liquid effluent to a filtration and washing unit to obtain a filtered and washed carbon black cake and a second liquid effluent; c) sending said vapor effluent and the second liquid effluent to a fractionation zone to obtain at least one hydrocarbon cut; d) sending said hydrocarbon cut obtained at the end of step c) to the reaction zone as liquid solvent of step a); e) drying the carbon black cake.

First claim

1 . A process for converting used tyres to obtain carbon black, comprising at least the following steps:
a) sending a solid feedstock ( 100 ) based on used tires to a reaction zone ( 80 ) in the presence of a liquid solvent ( 760 ) comprising aromatic compounds to at least partly dissolve said solid feedstock and to thermally decompose said at least partially dissolved solid feedstock at a temperature below or equal to 425° C. and at a pressure of less than 1.5 MPa in order to obtain a gaseous effluent ( 310 ) and a first liquid effluent ( 320 ) comprising carbon black, the weight ratio between the liquid solvent ( 760 ) and the solid feedstock ( 100 ) being greater than 3 weight/weight; b) sending the first liquid effluent ( 320 ) obtained in step a) to a filtration and washing zone ( 40 ) in the presence of a washing solvent in order to obtain a filtered and washed carbon black cake ( 430 ) and a second liquid effluent ( 410 ); c) sending, at least in part, said gaseous effluent ( 310 ) obtained at the end of step a) and, at least in part, the second liquid effluent ( 410 ) obtained at the end of step b) to a fractionation zone ( 70 ) to obtain at least one hydrocarbon cut ( 730 ) having a content of aromatic compounds of greater than 30% by weight relative to the total weight of said hydrocarbon cut, and further having:
a content of C5-C10 hydrocarbon compounds of less than 20% by weight relative to the total weight of the hydrocarbon cut; and
a content of C40+ hydrocarbon compounds of less than 5% by weight relative to the total weight of said hydrocarbon cut;
d) sending, at least in part, said hydrocarbon cut ( 730 ) obtained at the end of step c) to the reaction zone ( 80 ) as liquid solvent ( 760 ) of step a); e) drying the filtered and washed carbon black cake ( 430 ) obtained at the end of step b) at a temperature of between 50° C. and 200° C. to recover the carbon black.

2 . The process as claimed in claim 1 , wherein, before step a), said solid feedstock ( 100 ) is sent to a pretreatment unit ( 10 ) to at least partly remove the textile fibers and metal wires contained in said solid feedstock ( 100 ).

3 . The process as claimed in claim 1 , wherein sFIGtep
a) comprises the following substeps:
a1) sending said solid feedstock ( 100 ) and said liquid solvent ( 760 ) to a first stirred reactor ( 20 ) to at least partly dissolve said solid feedstock ( 100 );
a2) sending said at least partly dissolved solid feedstock obtained at the end of step a1) to a second stirred reactor ( 30 ) to thermally decompose said solid feedstock at a temperature below or equal to 425° C. and to obtain a liquid effluent containing carbon black particles in suspension.

4 . The process as claimed in claim 1 , wherein the content of aromatic compounds in the hydrocarbon cut ( 730 ) is greater than 40% by weight relative to the total weight of said cut.

5 . The process as claimed in claim 1 , wherein the content of C5-C10 hydrocarbon compounds in the hydrocarbon cut ( 730 ) is less than 10% by weight relative to the total weight of said cut.

6 . The process as claimed in claim 1 , wherein the content of C40+ hydrocarbon compounds in the hydrocarbon cut ( 730 ) is less than 3% by weight relative to the total weight of said cut.

7 . The process as claimed in claim 1 , wherein the viscosity of the second liquid effluent ( 410 ) at 100° C. is less than 10 cP as measured according to the standard ASTM D3236.

8 . The process as claimed in claim 1 , wherein, in step c), a light cut ( 720 ) is also obtained, the final boiling point of which is preferentially between 250° C. and 325° C.

9 . The process as claimed in claim 8 , wherein the light cut ( 720 ) is sent at least in part upstream to a distillation column ( 90 ) to obtain at least one light cut ( 910 ), the final boiling point of which is below or equal to 200° C.

10 . The process as claimed in claim 9 , wherein said light cut ( 910 ), the final boiling point of which is below or equal to 200° C., is sent at least in part to the filtration/washing zone ( 40 ) as washing solvent according to step b) of said process.

11 . The process as claimed in claim 1 , wherein step
b) comprises the following substeps:
b1) filtering the liquid effluent ( 320 ) in a washing and filtration device ( 41 ) to obtain a filtered carbon black cake and a liquid fraction ( 425 );
b2) washing the filtered carbon black cake obtained at the end of step b1) in the presence of a washing solvent to obtain a filtered and washed carbon black cake ( 430 ) and a washing stream ( 405 ).

12 . The process as claimed in claim 11 , wherein the washing stream ( 405 ) is sent to an intermediate fractionation unit ( 42 ) to obtain a cut ( 610 ) which is recycled at least in part upstream of the washing and filtration device ( 41 ) as washing solvent.

13 . The process as claimed in claim 1 , wherein the hydrocarbon cut ( 730 ) has a content of C10-C20 hydrocarbon compounds of between 20% and 65% by weight relative to the total weight of the hydrocarbon cut.

14 . The process as claimed in claim 1 , wherein the hydrocarbon cut ( 730 ) has a content of C20-C40 hydrocarbon compounds of between 30% and 80% by weight relative to the total weight of the hydrocarbon cut.

15 . The process as claimed in claim 1 , wherein the hydrocarbon cut ( 730 ) has an initial boiling point of between 50° C. and 325° C. and a final boiling point of between 350° C. and 520° C.

Assignees

• Ifp Energies Now

Inventors

• Cloupet Ann
• Digne Romina

Classifications

• C09C1/482 Primary

  Preparation from used rubber products, e.g. tyres (recovery of plastics or other constituents of waste material containing plastics B29B17/00) · CPC title

• B01D3/143

  by two or more of a fractionation, separation or rectification step · CPC title

• C09C1/56

  Treatment of carbon black {; Purification} · CPC title

• C10B53/07

  {of solid raw materials consisting} of synthetic polymeric materials, e.g. tyres (recovery or working-up of waste materials of organic macromolecular compounds or compositions based thereon by dry-heat treatment for obtaining partially depolymerised materials C08J11/10; production of liquid hydrocarbon mixtures from rubber or rubber waste C10G1/10) · CPC title

• C10G1/04

  by extraction · CPC title